Heavy Duty Trucks Market Size & Share, by Weight Limit (8000-11000 Kg, 11000-15000 Kg, 15000 Kg & Above); Truck Class (Class-6, Class-7, Class-8); Application (Construction & Mining, Freight & Logistics); Fuel (Diesel, Natural Gas, Gasoline, Hybrid, Electric, Fuel Cell); Horsepower (Below 300 HP, 300 to 400 HP, 400 to 500 HP, Above 500 HP); Truck (Box\Cab, Dumb, Flatbed, Tractors\Haulers, Refrigerated Trucks) - Global Supply & Demand Analysis, Growth Forecasts, Statistics Report 2025-2037

  • Report ID: 6135
  • Published Date: Nov 15, 2024
  • Report Format: PDF, PPT

Global Market Size, Forecast, and Trend Highlights Over 2025-2037

Heavy Duty Trucks Market size was over USD 218.64 billion in 2024 and is poised to exceed USD 573.5 billion by 2037, growing at over 7.7% CAGR during the forecast period i.e., between 2025-2037. In the year 2025, the industry size of heavy duty trucks is evaluated at USD 232.11 billion.

The reason behind the growth is the rising demand for tough vehicles with high transportation capability globally. According to the European Transport Research Review, there is a chance to lessen undesirable elements by raising the maximum allowed weight and length of the vehicles used to deliver products. One effective way to increase the capacity of the road transportation network is through the use of high-capacity transport, or HCT. More weight and/or volume of items may be loaded into the trucks due to the improved capacity.


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Heavy Duty Trucks Sector: Growth Drivers and Challenges

Growth Drivers

  • Lowering the risks of accidents and increasing safety - Negative consequences from a transportation chain's operations might include air pollution, traffic jams, noise pollution, accidents, and deterioration of infrastructure. Investigating the potential of HCT as a solution from a socioeconomic and environmental standpoint is one strategy to reduce accidents. 

    In line with the European Transport Research Review, it is evident that, compared to typical semi-trailer combinations, the biggest trucks in Alberta, Canada, have a 58% reduced accident risk. Other potential factors for a decreased risk and, therefore, increased safety for the largest vehicles, resulting in decreased accident costs overall, including stricter requirements for permission to use HCVs. This greater caution when driving larger and heavier vehicles, and driving on larger and safer roads while utilizing greater safety equipment.
     
  • Increasing demand for end-users - Because end users in the mining, construction, and other sectors are requesting more heavy vehicles, the heavy duty trucks market is growing. Executives from major truck manufacturers assert that increasing building activity has led to a spike in demand for heavy vehicles such as concrete mixers and tipper trucks.   

    Moreover, the American Trucking Association specified that as of April 2023, there were approximately 750,000 active motor carriers in the US that either owned or leased at least one tractor, according to the US Department of Transportation. Between those carriers, 95.8% of drivers run ten trucks or fewer, and 99.7% of drivers run 100 trucks or fewer.
     
  • Rising demand for intelligent transportation systems - Improved traffic congestion management is required due to the increasing rate of urbanization. In these situations, the impact of ITS systems grows, which is a significant industry development. Furthermore, intelligent transportation systems are expected to benefit from this trend in the future.

Challenges

  • Need of larger batteries in heavy duty trucks - Larger batteries are needed for trucks and buses than for passenger cars, especially if they are heavy duty models. Take the Tesla Semi, which has the greatest range of any heavy duty vehicle on the market and a battery that is nearly 10 times larger than the Tesla Model Y, a passenger car with a 74-kilowatt-hour battery. The price of batteries varies with size, i.e. the cost of the car increases with battery size.
     
  • High cost of heavy duty trucks - The entrance of new producers is hindered by these expenses. Because of these expenses, manufacturers are compelled to restrict the variety of vehicle products they sell, as every new type of vehicle has initial expenditures. As a result, the excessive start-up expenses restrict the number of manufacturers that are actively in business while also restricting internal company diversity.

Heavy Duty Trucks Market: Key Insights

Base Year

2024

Forecast Year

2025-2037

CAGR

7.7%

Base Year Market Size (2024)

USD 218.64 billion

Forecast Year Market Size (2037)

USD 573.5 billion

Regional Scope

  • North America (U.S., and Canada)
  • Latin America (Mexico, Argentina, Rest of Latin America)
  • Asia-Pacific (Japan, China, India, Indonesia, Malaysia, Australia, Rest of Asia-Pacific)
  • Europe (U.K., Germany, France, Italy, Spain, Russia, NORDIC, Rest of Europe)
  • Middle East and Africa (Israel, GCC North Africa, South Africa, Rest of the Middle East and Africa)

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Heavy Duty Trucks Segmentation

Truck Class (Class-6, Class-7, Class-8)

Class-8 segment is estimated to dominate over 56% heavy duty trucks market share by 2037. This segment will extend the total revenue size to 2 million by the end of 2037. Increasing demand for commercial fleet trucks because of their efficiency and high capacity for loading will drive the market to grow completely.

Global commercial vehicle manufacturing increased to about 24 million units in 2022, extending the gradual rebound from the three million unit decline in 2020. All motor vehicles meant for the commercial transportation of passengers and commodities are considered commercial vehicles; light commercial vehicles are often defined as those weighing less than 3.5 tons.

Fuel (Diesel, Natural Gas, Gasoline, Hybrid, Electric, Fuel Cell)

By 2037, diesel segment is poised to dominate over 60% heavy duty trucks market share. This segment will witness sales of around 3 million by the end of the forecast period. The rising sales of diesel-based heavy duty trucks will drive the industry massively.

Moreover, as stated by the European Automobiles Manufacturers’ Association, overall, new diesel trucks registered in the EU1 increased by 3.7% in 2022, but at a slower rate than in the year before. A total of 274,058 units were sold throughout the EU, with Central Europe making up a sizable portion of the region's sales.

Horsepower (Below 300 HP, 300 to 400 HP, 400 to 500 HP, Above 500 HP)

In heavy duty trucks market, 400 to 500 HP segment is anticipated to dominate over 45% revenue share by 2037. This segment is projected to register over 7% by the end of 2037. Rising demand for 400 to 500 HP heavy duty trucks was propelled by the constant rise in the speed limits on the interstate and non-interstate highways.

According to the U.S. Department of Energy by 2050, this sector is set to increase to 24.7% of the total energy used for transportation, while the energy used by light-duty (LD) vehicles is foreseen to decrease by 29% to 41.3% of the total during the same period.

Our in-depth analysis of the global market includes the following segments:

          Weight Limit

  • 8000-11000 Kg
  • 11000-15000 Kg
  • 15000 Kg & Above

         Truck Class

  • Class-6
  • Class-7
  • Class-8

          Application

  • Construction & Mining
  • Freight & Logistics

         Fuel

  • Diesel
  • Natural Gas
  • Gasoline
  • Hybrid
  • Electric
  • Fuel Cell

         Horsepower

  • Below 300 HP
  • 300 to 400 HP
  • 400 to 500 HP
  • Above 500 HP

         Truck

  • Box\Cab
  • Dumb
  • Flatbed
  • Tractors\Haulers
  • Refrigerated Trucks

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Heavy Duty Trucks Industry - Regional Synopsis

APAC Market Statistics

Asia Pacific industry is set to hold largest revenue share of 60% by 2037. The region’s heavy duty trucks sector is thriving, because of the expansion of population in this region which in turn requires these heavy duty trucks for different uses. Over the course of the projection period, countries such as Thailand, China, India, Malaysia, and Indonesia are expected to make a significant contribution to the revenue of the regional market. According to UNESCO, throughout the projection period, countries such as Thailand, China, India, Malaysia, and Indonesia are expected to make a significant contribution to the revenue of the regional market.

The market for heavy duty trucks has expanded in China as a result of the rising industrial activities and the rising use of freight trucks. According to the National Bureau of Statistics of China, in the first quarter of 2024, the total value added of industrial firms larger than the permitted size increased by 6.1 percent year over year. Mining's value added climbed by 1.6%, manufacturing's by 6.7%, and the production and supply of electricity, thermal power, gas, and water by 6.9%, according to sectoral analysis.

The Indian heavy duty truck development mainly lies in rising government initiatives for incorporating electric vehicles in different sectors. For instance, in order to boost the quantity of buses in the city, the Delhi government authorized a proposal to buy 300 new low-floor electric (AC) buses. It is expected that the forthcoming buses would be integrated into the Delhi Transport Corporation (DTC). It was anticipated that 118 buses would arrive in the first lot in October 2021, 100 more buses in November 2021, 60 buses in December 2021, and the final 20 buses by January 2022.

The Korean heavy duty truck industry will notice a huge expansion mainly due to the rapid urbanization in this region. South Korea's proportion of the population living in cities, at 81.43 percent in 2022, was essentially stable. Still, this was the first instance of the share rising in South Korea throughout the examined period.

North American Market Analysis

North America heavy duty trucks market is likely to observe significant growth through 2037, owing to the rising sales of heavy duty trucks in this region. According to the American Trucking Association, trucking generated USD 940.8 billion in gross freight revenues (primary shipments alone) in 2022, accounting for 80.7% of the country's freight bill.

Heavy duty trucks are especially in actual demand in the U.S., with rising demand of trucks in this country. In fact, in 2021, 14 million single-unit (2-axle, 6-tire or more) and combination trucks were recorded, redressing 5% of all registered motor vehicles.

In Canada, heavy duty trucks will encounter massive growth because of the country’s rising automotive and transportation sectors. Additionally, in 2022, there were 26.3 million registered road motor vehicles in Canada, a 0.3% increase from 2021.

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Companies Dominating the Heavy Duty Trucks Landscape

    Prominent industry participants are making significant investments in R&D to broaden their product offerings, therefore contributing to the further expansion of the heavy duty truck industry. The leading heavy duty trucks market companies are:

    • Oshkosh Corporation
      • Company Overview
      • Business Strategy
      • Key Product Offerings
      • Financial Performance
      • Key Performance Indicators
      • Risk Analysis
      • Recent Development
      • Regional Presence
      • SWOT Analysis
    • Mack Trucks
    • Navistar
    • Kenworth
    • Tesla Motors
    • Volkswagen Inc.
    • Ford Motor Company
    • Volvo Trucks
    • Hyundai Motor

In the News

  •  Oshkosh Corporation, a forerunner in the development of vehicles and equipment with a specific purpose, said on February 29, 2024, that it has invested in Eatron Technologies, a cutting-edge creator of battery management software (BMS) driven by artificial intelligence (AI).
  • AUSACORP S.L., a privately held international company that manufactures wheeled dumpers, rough terrain forklifts, and telehandlers for the construction, material handling, agriculture, landscape, and specialty equipment industries, was acquired by Oshkosh Corporation, a leading innovator of purpose-built vehicles and equipment, on May 8, 2024. AUSA will merge into the Oshkosh Access division once it closes.

Author Credits:  Saima Khursheed


  • Report ID: 6135
  • Published Date: Nov 15, 2024
  • Report Format: PDF, PPT

Frequently Asked Questions (FAQ)

In the year 2025, the industry size of heavy duty trucks is evaluated at USD 232.11 billion.

The heavy duty trucks market size was over USD 218.64 billion in 2024 and is poised to exceed USD 573.5 billion by 2037, growing at over 7.7% CAGR during the forecast period i.e., between 2025-2037. The market growth is propelled by rising demand for tough vehicles with high transportation capability globally.

Asia Pacific industry is set to hold largest revenue share of 60% by 2037, influenced by expansion of population in this region which in turn requires these heavy duty trucks for different uses.

The major players in the market are Oshkosh Corporation, Mack Trucks, Navistar, Kenworth, Tesla Motors, Volkswagen Inc., Ford Motor Company, Volvo Trucks, Hyundai Motor, IVECO, Hino Motors, Mitsubishi Fuso Truck and Bus Corporation, Isuzu Motors Ltd, Daihatsu Motor Co., Ltd., Suzuki Motor Corporation, and others.
Heavy Duty Trucks Market Report Scope
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