Thermoformed Plastic Market Outlook:
Thermoformed Plastic Market size was valued at USD 50.39 billion in 2025 and is likely to cross USD 79.01 billion by 2035, registering more than 4.6% CAGR during the forecast period i.e., between 2026-2035. In the year 2026, the industry size of thermoformed plastic is assessed at USD 52.48 billion.
Thermoformed plastics are widely used in the packaging industry due to their versatility, cost-effectiveness, and ability to protect products during transportation. Improvements in plastic materials, including biodegradable and compostable options, have expanded the range of applications for thermoformed plastics and driven market growth.
Thermoformed is a manufacturing process where plastic sheets are heated to a pliable forming temperature, shaped into a specific mold, and then trimmed to create a final product. It is commonly used for packaging materials, disposable containers, automotive parts, medical equipment, and various other applications. The automotive sector was also a key driver of the thermoformed plastic market, with the increasing use of thermoformed parts in vehicle interiors and exteriors.