Quenching Fluids & Salts Market Size & Share, by Product (Oil, Polymer Salts); Application; End user - Global Supply & Demand Analysis, Growth Forecasts, Statistics Report 2025-2037

  • Report ID: 6737
  • Published Date: Nov 26, 2024
  • Report Format: PDF, PPT

Global Market Size, Forecast, and Trend Highlights Over 2025-2037

Quenching Fluids & Salts Market size was estimated at USD 2.3 billion in 2024 and is projected to attain USD 3.8 billion in 2037, surging at a CAGR of 4.3% during the forecast period i.e. 2025 to 2037. In 2025, the industry size of quenching fluids & salts is assessed at USD 2.4 billion.

The market is expanding rapidly globally as more industries are increasingly implementing the use of efficient heat treatment processes in automotive, aerospace, manufacturing, and metallurgical processing industries. For instance, in February 2023, Solar Atmospheres Inc. announced the approval of critical Boeing specifications for oil quenching of alloy steels in conformance with Boeing's specification BAC 5617.

Quenching fluids and quenching salts play a pivotal role in controlling the rate of metal parts cooling after the heat treatment process, increasing their hardness, strength, and durability accordingly. Increased demand for specialized quenching solutions that aim to produce superior material properties in the light of advanced manufacturing technologies, which include additive manufacturing and precision engineering.

This expansion is also supported by ever-increasing demands on high-performance materials in automotive, especially in lightweight components, as well as high-strength alloys. Environmental concerns and regulatory factors also are affecting the quenching fluids & salts market to foster more environmentally friendly and sound quenching fluids, including water-based and biodegradable ones. This added to the steady progress in heat treatment technologies, is likely to drive quenching fluids and salts in the future.


Quenching Fluids and Salts Market Overview
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Quenching Fluids & Salts Sector: Growth Drivers and Challenges

Growth Drivers

  •  Technological innovations in quenching fluids: The most prominent innovation is the formulation of advanced water-based and biodegradable quenching fluids. It provides quicker cooling rates, has a reduced environmental impact, and performs generally better than traditional oils. For instance, in March 2021, CIMCOOL introduced DuBois Quenching Fluids in Europe. The product portfolio has been engineered to the European legislative requirements allowing for improved corrosion protection, longer fluid life, and optimal health and safety features. As sustainable performance continues to be vital, advancement in quenching technologies is supposed to push quenching fluids & salts market growth.
  • Increased focus on energy efficiency: Industries continue to cut down energy consumption and operational costs. Quenching fluids with higher thermal conductivities and faster cooling rates make heat treatments far more efficient, generally decreasing overall manufacturing energy consumption. For instance, in July 2021, Castrol launched a new thermal fluid, ON e-thermal fluid. It’s an innovative dielectric fluid made for direct cooling with battery cells. Thus, it will result in improving thermal management and operating conditions. With manufacturers and industries focusing more on energy-saving technologies to meet economic and environmental targets, demand for high-performance quenching fluids will likely increase-that will boost market growth. 

Challenges

  • Health and safety concerns: A significant challenge in the quenching fluids & salts market is the inherent health risks the chemical composition of traditional posed by quenching fluids. This calls for safer non-toxic alternatives that have seen increasing demand in industries owing to workplace health risk minimization, in addition to stricter safety regulations. The investment required in R&D to make quenching fluid formulation safer is enormous, therefore, this may deter the market from adopting this innovation as early as it could, increasing production costs.
  • High costs of specialized fluids: In the quenching fluids & salts market, especially for small and medium-sized manufacturers, costs pose a vital challenge. Advanced formulations, including biodegradable or customized quenching fluids, are more expensive than traditional ones. This price difference can deter cost-sensitive businesses from adopting these high-performance fluids, despite their potential efficiency gains, long-term sustainability, and superior product quality. Due to this, the adoption of these specialized solutions is not widespread, therefore restricting their growth prospects.

Quenching Fluids & Salts Market: Key Insights

Base Year

2024

Forecast Year

2025-2037

CAGR

4.3%

Base Year Market Size (2024)

USD 2.3 billion

Forecast Year Market Size (2037)

USD 3.8 billion

Regional Scope

  • North America (U.S., and Canada)
  • Asia Pacific (Japan, China, India, Indonesia, Malaysia, Australia, South Korea, Rest of Asia Pacific)
  • Europe (UK, Germany, France, Italy, Spain, Russia, NORDIC, Rest of Europe)
  • Latin America (Mexico, Argentina, Brazil, Rest of Latin America)
  • Middle East and Africa (Israel, GCC North Africa, South Africa, Rest of the Middle East and Africa)

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Quenching Fluids & Salts Segmentation

Product (Oil, Polymer, Salts)

Oil segment is projected to dominate quenching fluids & salts market share of over 78.9% by 2037. The oil segment dominates the market based mainly on its superior cooling properties and the ability to provide consistent heat transfer during the quenching process. The better viscosity of oil prevents cracks and distortion of components. For instance, in January 2024, Petrofer offered pre-HT washing and quenching, which is a final cleaning pre-HT welding with experience and energy savings due to lower application temperatures. This reaches from the cleaning before heat treatment through to the choice of quenching oil or polymer. Such reliable performance in demanding heat treatment applications continues making oil-based quenching fluids the preferred choice.

End user (Automotive, Aerospace & Defense, Mining, Domestic, Others)

Aerospace is the dominating segment for quenching fluids & salts market, due to the stringent requirement of the industry for high-performance materials and components. The metal parts for aerospace applications are required to exhibit maximum strength and durability coupled with resistance to severe conditions, which include maximum temperature and pressure tolerance. For instance, in April 2024, Vacu Braze purchased and installed a new American-manufactured Class 3 Pyrometry furnace, featuring a 36”x48” zone to expand its aerospace, defense, and power generation capabilities. Aerospace is therefore the largest end user in the market.

Our in-depth analysis of the global market includes the following segments:

Product

  • Oil
  • Polymer
  • Salts

End user

  • Automotive
  • Aerospace & Defense
  • Mining
  • Domestic
  • Others

Application

  • Hot Quenching
  • Cold Quenching

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Quenching Fluids & Salts Industry - Regional Synopsis

North America Market Analysis

North America is the most rapidly growing region in the quenching fluids & salts market, driven by the encouragement and benefits of expanding foreign businesses into the region. In addition, commercial heat treatment facilities are likely to increase their rate since the demand for quenching products, supportive government initiatives, and advantageous economic policies for commercial projects will escalate the market share for quenching fluids & salts.

The primary growth driver for the market in the U.S. is spurred by the presence of industry giants dealing in the production and growth of quench fluids. For instance, in November 2024, ExxonMobil announced reported third-quarter 2024 earnings of USD 8.6 billion. Improved earnings highlight the highest production of liquids with 3.2 million barrels per day and 10% above the prior year-to-date.

The quenching fluids & salts market in Canada is evolving at a steady pace attributable to manufacturing capacity in quenching systems. For instance, in August 2024, CAN-ENG Furnaces International Ltd, Niagara Falls, ON, Canada provided mesh belt furnace systems, CAN-ENG PET SCADA systems, and integrated controls. This oil quench and salt quench system was designed with low energy consumption, no part mixing, minimum damage to parts minimal distortion potential, and high uptime productivity.

Asia Pacific Market Statistics

Asia Pacific quenching fluids & salts market is poised to capture revenue share of around 63.1% by the end of 2037. Moreover, electric vehicle sales are picking up pace due to the high penetration of the trend in electric-driven vehicles It is also stimulating the development of infrastructure required for them. Furthermore, governments in the region are implementing favorable policies to develop a healthy ecosystem for quenching fluids.

The major characteristic of the India landscape for the quenching fluids & salts market is the increasing demand from manufacturers for sophisticated materials with specific thermal and mechanical properties. Thus, they are focusing on developing quenching solutions to fulfill these changing demands. In addition, the aim rests upon fabricating new quenching technology with cost-effectiveness and scalability.

The China landscape is transforming through the rising demand for aerospace parts in various emerging economies. In addition, increasing per capita income and enhanced air travel are likely to have a positive effect on the quenching fluids & salts market in the country. Furthermore, local governments are aimed at improving their public transportation systems in a bid to curb air pollution levels.

Research Nester
Quenching Fluids and Salts Market Share
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Companies Dominating the Quenching Fluids & Salts Landscape

    The quenching fluids & salts market is driven by a continuous investment in research and development. It enables the creation of advanced, eco-friendly, and efficient quenching solutions that meet growing demands by industries such as automotive, aerospace, and metalworking. Also, these companies are using global supply chains and customer-centric strategies to sustain competitive advantages in an increasingly regulated and environmentally conscious market.

    Here’s the list of some key players:

    • Castrol Ltd.
      • Company Overview
      • Business Strategy
      • Key Product Offerings
      • Financial Performance
      • Key Performance Indicators
      • Risk Analysis
      • Recent Development
      • Regional Presence
      • SWOT Analysis
    • Petrofer
    • CONDAT
    • Croda International Plc.
    • Exxon Mobil Corporation
    • Chevron Corporation
    • FUCHS
    • Quaker Chemical Corporation
    • DuBois Chemicals
    • Chemtool Incorporated
    • Quaker Houghton

In the News

  • In September 2024, QatarEnergy witnessed the signing of a MoU, to establish QSalt (salt production plant) for USD 274.7 million. It’s a joint venture between Qatar Energy and TAWTEEN that is aimed at boosting local production of industrial salts.
  • In July 2024, Lubrizol announced a land acquisition of USD 200 million (initial investment) in India. This acquisition aimed to build a manufacturing facility to meet fluid demand arising from transportation and other industries.

Author Credits:  Rajrani Baghel


  • Report ID: 6737
  • Published Date: Nov 26, 2024
  • Report Format: PDF, PPT

Frequently Asked Questions (FAQ)

In the year 2024, the industry size of the quenching fluids & salts market was estimated at over USD 2.3 billion.

The market size of the quenching fluids & salts market is projected to cross USD 3.8 billion by the end of 2037 expanding at a CAGR of 4.3% during the forecast period i.e., between 2025-2037.

The major players in the market are Petrofer, Chevron Corporation, Chemtool Incorporated, Croda International Plc, DuBois Chemicals, and others.

Based on the product, the oil segment is anticipated to garner the largest market share of 78.9% by 2037 and display lucrative growth opportunities during 2025-2037.

The market in Asia Pacific is projected to hold the largest market share of 63.1% by the end of 2037 and provide more business opportunities in the future.
Quenching Fluids and Salts Market Report Scope
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