ORC Waste Heat to Power Market size was over USD 3.34 billion in 2024 and is projected to exceed USD 17.53 billion by the end of 2037, witnessing over 13.6% CAGR during the forecast period i.e., between 2025-2037. In the year 2025, the industry size of organic rankine cycle waste heat to power is evaluated at USD 3.7 billion. The need for an effective waste heat recovery system will be fueled by the heavy industries' rising electricity demand, which will further accelerate the adoption of organic rankine cycle (ORC) units. Around 30% of the world's total primary energy consumption is met by the industrial sector, which includes the production of iron, steel, cement, chemicals, and petrochemicals.
In addition to these, as the demand for electricity has increased, energy consumption has been rising annually all across the world. Fossil fuel-based energy production accounts for almost one-third of global greenhouse gas emissions, which contribute to pollution and climate change.
Growth Drivers
Challenges
Base Year |
2024 |
Forecast Year |
2025-2037 |
CAGR |
13.6% |
Base Year Market Size (2024) |
USD 3.34 billion |
Forecast Year Market Size (2037) |
USD 17.53 billion |
Regional Scope |
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Capacity (Less Than 1000 kW, 1001-4000 Kw, 4001-7000 kW, More Than 7000 Kw)
Based on capacity, less than 1000Kw segment in the ORC waste heat to power market is anticipated to hold 35% during the forecast period. These systems' great dependability, adaptability, and efficiency are driving product penetration in installations with less than 1000kW. Along with manufacturers working with end users to understand their specific requirements in order to design and develop the most reliable ORC unit and to ensure good economic feasibility, major players in the steel, glass, and other industries are also attempting to improve their business standing through enhanced energy efficiency. This collaboration is expected to drive segment expansion. This segment is appropriate for institutions and businesses with high energy demands because of its ability to generate significant amounts of electrical power. In comparison to steel factories overseas, which use 4.5–5.0 gig calories per tonne of crude steel, the majority of integrated steel plants in India use 6-6.5 gig calories per tonne of crude steel.
Application (ICE or Gas Turbine, Waste to Energy, Metal Production, Cement & Lime Industry, Glass Industry, Petroleum Refining, Chemical Industry, Landfill ICE)
Based on application, the petroleum refining segment is expected to hold 30% share of the global ORC waste heat to power market by 2037. The energy-intensive business of petroleum refining produces a significant amount of waste heat as a by-product of its activities. With ORC technology, this waste heat represents a valuable resource that may be utilized. The overall daily capacity of crude oil refineries worldwide as of 2021 was approximately 101 million barrels. On the other hand, more than 79 million barrels of oil were refined per day globally.
Our in-depth analysis of the global ORC waste heat to power market includes the following segments:
Size |
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Capacity |
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Model |
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Application |
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North American Market Forecast
ORC waste heat to power market in North America region is attributed to hold largest revenue share of about 30% during the forecast period. The growth of the market in the region is because waste heat recovery as a means of producing electricity is becoming more widely recognized. Particularly noteworthy is the United States, which is home to a number of significant market participants in the ORC waste heat to electricity industry. This clustering of important industry participants supports the region's leadership in advancing ORC technology and propelling North American ORC waste heat to power market expansion.
APAC Market Statistics
ORC waste heat to power market in Asia Pacific region is anticipated to hold second largest revenue share of about 25% during the forecast period. The increasing emphasis on reducing greenhouse gas emissions in the region while promoting energy supply to meet the needs of emerging markets. Players in the business now have the chance to expand by providing green technology solutions. For example, ORC Systems and renewable energy experts Geothermal Development & Investment (GDI) and EXERGY International collaborated in June 2022 to spread ORC-powered geothermal power stations throughout Japan. With this, the businesses expanded across Southeast Asia and Africa, utilizing ORC technology for waste heat recovery and other heat-related renewable energy applications.
Author Credits: Dhruv Bhatia
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