Metal Foam Market Analysis

  • Report ID: 6220
  • Published Date: Sep 17, 2025
  • Report Format: PDF, PPT

Metal Foam Market Segmentation:

End-Use

Automotive segment is set to capture metal foam market share of over 35% by 2035. A foam metal is a type of cell structure made of a robust metal, such aluminum, with a large volume of gas-filled pores.

Metallic foams are mostly used in automobiles to reduce weight, improve energy absorption during collisions, boost sound dampening, and, in military applications, lessen the impact of IEDs. In April 2022 to March 2023, the industry produced 2,59,31,867 vehicles, including passenger cars, commercial vehicles, three-wheelers, two-wheelers, and quadricycles, compared to 2,30,40,066 units in April 2021 to March 2022.

Because it usually retains some of the physical characteristics of its base material, foam formed from non-flammable metal stays non-flammable and can be recycled as the basis material.
In Asia-Pacific automobile sector will increase dramatically due to the region's massive population growth, rising per capita income, and economic progress in nations like China, India, and other ASEAN countries.

Material

Copper segment in the metal foam market is estimated to witness substantial CAGR till 2035. Copper foam has great anti-corrosion properties, high energy resistance, and good conductivity. This material's electromagnetic shielding and noise absorption properties make it useful in a variety of applications.

With a porosity of 85%, the produced open-cell copper foam has over 90% energy absorption efficiency. It is mostly used as a buffering material in pressure-reducing systems that use pressure gauges. It also aids in the absorption of vibrations, thermal insulation, and other beneficial components. The need for copper foam material ought to rise as a result of these qualities.

Our in-depth analysis of the global market includes the following segments:

          Material

  • Aluminum
  • Nickel
  • Magnesium
  • Zinc
  • Titanium
  • Copper

          Product

  • Open Cell
  • Closed Cell

          Application

  • Heat Exchangers
  • Energy Absorbers
  • Side Impact Bars
  • Anti-Intrusion Bars
  • Sound Insulation

          End-Use

  • Automotive
  • Construction
  • Healthcare
  • Industrial
  • Aerospace

Browse key industry insights with market data tables & charts from the report:

Frequently Asked Questions (FAQ)

In the year 2026, the industry size of metal foam is assessed at USD 107.27 million.

The global metal foam market size surpassed USD 103.36 million in 2025 and is projected to grow at a CAGR of around 4.2%, reaching USD 155.97 million revenue by 2035.

Asia Pacific metal foam market is anticipated to capture 40% share by 2035, driven by rising automobile production and urbanization trends.

Key players in the market include ERG Aerospace Corporation, Aluminum King Company Limited, CYMAT Technologies Ltd., Alantum, Ultramet, Mott, Mayser GmbH & Co. KG, Liaoning Rontec Advanced Material Technology Co. Ltd., Shanxi Putai Aluminum Foam Manufacturing Co. Ltd..
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