Mass Flow Controller Market Analysis

  • Report ID: 5190
  • Published Date: Sep 02, 2025
  • Report Format: PDF, PPT

Mass Flow Controller Market Segmentation:

Media Type Segment Analysis

The gas flow controllers segment is projected to hold the largest market share of 53.7% during the projected period, due to the swift need for these technologies in the semiconductors and chemical industries. The flow controllers for gases are key components for plasma-enhanced chemical vapor deposition (PECVD) and etching, both of which are used in wafer fabrication. Thus, the versatility of gas flow controllers is contributing to the increasing sales growth. Also, nitrogen, oxygen, and argon flow control applications are gaining traction, due to the rise of cleanroom processes, where flow rate tolerances are required to be extremely accurate. Overall, the semiconductor manufacturing, pharma & biotech, and energy transition sectors are expected to boost the demand for gas flow controllers.

End user Segment Analysis

The semiconductors segment is anticipated to capture 30.1% of the global market share through 2035, mainly due to the high adoption of AI, IoT, and 5G technologies, where ultra-pure semiconductor fabrication environments are essential. The National Institute of Standards and Technology, in its March 2019 report, states that mass flow controllers are used as part of precursor delivery systems in atomic layer deposition (ALD) and chemical vapor deposition (CVD) processes. Such observations directly increase the deployment of mass flow controllers in the semiconductor sector.

Additionally, the U.S.’s CHIPS Act funding and METI subsidies in Japan serve to supply the components of larger-scale semiconductor manufacturing, specifically stimulating high demand for MFCs in this application space. The report by the Observatory of Economic Complexity (OEC) discloses that Japan exported nearly USD 7.67 billion of semiconductor devices in 2023. This indicates that the increasing semiconductor production is poised to double the revenues of mass flow controllers in the years ahead.

Connection Type Segment Analysis

The direct connection type segment is expected to hold a share throughout the projected timeframe. This is due to its widespread application across industries that demand high accuracy, reliability, and ease of integration. Direct connection mass flow controllers are mainly installed inline with the gas or liquid supply owing to their real-time and highly precise flow measurement capabilities. Semiconductor fabrication, chemical processing, pharmaceuticals, and energy systems are prime end use application areas for direct connection.

Our in-depth analysis of the mass flow controller market includes the following segments:

Segments

Subsegments

 

Media Type

  • Gas Flow Controllers
  • Liquid Flow Controllers

Gas Type

  • Inert Gas
  • Corrosive Gas
  • Toxic Gas

End user

  • Semiconductors
  • Chemicals & Petrochemicals
  • Pharmaceuticals
  • Food & Beverages
  • Oil & Gas
  • Metal & Mining
  • Others

Connection Type

  • Direct
  • Indirect

Application

  • Gas Chromatography
  • Catalyst Research
  • Fluid and Gas Processing and Control
  • Fuel Cell
  • Others

Browse key industry insights with market data tables & charts from the report:

Frequently Asked Questions (FAQ)

The mass flow controller market size was USD 2.1 billion in 2026.

The global mass flow controller market size was USD 2 billion in 2025 and is likely to reach USD 3.6 billion by the end of 2035, expanding at a CAGR of 6.3% over the forecast period, i.e., 2026-2035.

Sensirion AG, Aalborg Instruments & Controls, Inc., Teledyne Hastings Instruments, Alicat Scientific, Inc. (Halma plc), MKS Instruments, Inc., Bronkhorst High-Tech B.V., and Brooks Instrument (a division of ITW) are some key players in the market.

The gas flow controllers’ segment is expected to hold a leading share during the forecast period.

Asia Pacific is projected to offer lucrative prospects with a share of 34.1% during the forecast period.
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