Mass Flow Controller Market Size & Share, by Material (Exotic Alloys, Bronze, Stainless Steel, Brass), Product (Differential Pressure Flow Meter, Thermal Mass Flow Meter, Coriolis Mass Flow Meter), Media Type (Gas, Liquid, Vapour), Flow Rate (Low, Medium, High), End-user (Semiconductor, Chemical, Pharmaceutical, Oil & Gas, Power, Food & Beverages, Water & Wastewater Treatment) - Global Supply & Demand Analysis, Growth Forecasts, Statistics Report 2025-2037

  • Report ID: 5190
  • Published Date: Oct 14, 2024
  • Report Format: PDF, PPT

Global Market Size, Forecast, and Trend Highlights Over 2025-2037

Mass Flow Controller Market size was over USD 1.11 billion in 2024 and is anticipated to exceed USD 2.11 billion by the end of 2037, growing at over 5.2% CAGR during the forecast period i.e., between 2025-2037. In the year 2025, the industry size of mass flow controller is evaluated at USD 1.16 billion.

The growth of the market can be attributed to the growing production of semiconductors. According to the Semiconductor Sector Association (SIA), in 2022 the global semiconductor industry made the sale of USD 574.1 billion in 2022. Mass flow controller provides the consistency that is important for the production of high-quality chips and minimizes the chances of defects.

In addition to these, the factor that is believed to fuel the market growth of mass flow controller is increased demand for smart flow meters. The various benefits of smart flow meters have increased their adoption in the world. Smart flow meters provide rate-time insights of material flow moreover they can be controlled and adjusted from over a distance by the operator.


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Mass Flow Controller Sector: Growth Drivers and Challenges

Growth Drivers

  • Rising Investment for Space Research – Global government spending on space programs is expected to reach a new high of roughly 103 billion US dollars in 2022. Higher investment will lead to new space projects, which increases the demand for mass flow controller since space research requires highly accurate control of liquids and gases in different systems.
  • Increasing Volume of Wastewater– Globally, 380 billion m3 of municipal wastewater is produced each year. By 2030, wastewater production is predicted to increase by 24%. Wastewater has various chemicals, therefore mass flow controller helps in controlling the pH, and flocculation of this wastewater.
  • Rising Demand for Industrial Automation– It is a quickly evolving instrument, and organizations continue to discover its full utilization. Automation is presently used to some level by at least 67% of businesses globally. Mass flow controllers automate the adjustment in flow rates, thus reducing the influence of human errors on important procedures.

Challenges

  • High Complexity of the Technology- Mass flow controller technology is complex, necessitating specialized knowledge for effective installation, testing, and servicing. This complexity can slow down adoption and increase reliance on skilled technicians.
  • High competition from other alternative technology
  • Frequent changes in the industry’s standards

Mass Flow Controller Market: Key Insights

Base Year

2024

Forecast Year

2025-2037

CAGR

5.2%

Base Year Market Size (2024)

USD 1.11 billion

Forecast Year Market Size (2037)

USD 2.11 billion

Regional Scope

  • North America (U.S., and Canada)
  • Latin America (Mexico, Argentina, Rest of Latin America)
  • Asia-Pacific (Japan, China, India, Indonesia, Malaysia, Australia, Rest of Asia-Pacific)
  • Europe (U.K., Germany, France, Italy, Spain, Russia, NORDIC, Rest of Europe)
  • Middle East and Africa (Israel, GCC North Africa, South Africa, Rest of the Middle East and Africa)

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Mass Flow Controller Segmentation

Material (Exotic Alloys, Bronze, Stainless Steel, Brass)

The exotic alloys segment is estimated to account for 50% share of the global mass flow controller market in the year 2037. Mass flow controllers are supposed to have high strength so that they can tolerate the high internal pressure created by controlling and containing the pressure of different fluids and gases. All the chemical reactions on the equipment can lead to corrosion which causes the metal breakdown. Therefore, the use of exotic alloys as the core material has becomes increasingly important to prevent corrosion and get efficient results. The common exotic alloys that are used in mass flow controllers are titanium, nickel, and nickel-aluminum, bronze.

Product (Differential Pressure Flow Meter, Thermal Mass Flow Meter, Coriolis Mass Flow Meter)

Mass flow controller market from the thermal mass flow meter segment is expected to garner a significant share of around 40% in the year 2037. The growth of the segment is attributed to the rising manufacturing of chemicals and the rising need for refining petrochemicals. The high accuracy of thermal mass flow meter and high reliability makes them very popular across different end-user industries. In 2021, the overall global refinery capacity for petroleum products was roughly 101 million barrels per day. Nevertheless, global refinery throughput was more than 79 million barrels of oil per day.

Our in-depth analysis of the global market includes the following segments:

  Media Type

  • Gas
  • Liquid
  • Vapour

  Material

  Flow Rate

  • Low
  • Medium
  • High

  Product

  • Differential Pressure Flow Meter
  • Thermal Mass Flow Meter
  • Coriolis Mass Flow Meter

  End User

  • Semiconductor
  • Chemical
  • Pharmaceutical
  • Oil & Gas
  • Power
  • Food & Beverages
  • Water & Wastewater Treatment

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Mass Flow Controller Industry- Regional Synopsis

APAC Market Forecast

The mass flow controller market in Asia Pacific is projected to be the largest with a share of about 35% by the end of 2037. The growth of the market can be attributed majorly to the increasing government initiatives for developing new water management technologies. Union Minister of India provided the fund to Kritsnam Technologies to develop the technology. Moreover, the other initiatives, such as Atal Bhujal Yojna a Central Sector Scheme of USD 720 Billion is further expected to drive the demand for flow meter.

North American Market Statistics

The North America mass flow controller market is estimated to have a significant share of about 24% by the end of 2037. The growth of the market can be attributed majorly to the rising use of fuel cells. In 2020, the United States Department of Energy established the Million Mile Fuel Cell Truck Consortium to advance research and development initiatives in order to disseminate the technology throughout the United States highway system. Moreover, owing to these initiatives, the cost of hydrogen fuel cell EVs will reduce and heavy trucks will be able to give over a 500-mile range by 2037.

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Companies Dominating the Mass Flow Controller Landscape

    • Sensirion AG
      • Company Overview
      • Business Strategy
      • Key Product Offerings
      • Financial Performance
      • Key Performance Indicators
      • Risk Analysis
      • Recent Development
      • Regional Presence
      • SWOT Analysis
    • Horiba Ltd.
    • MKS Instruments
    • Alicat Scientific
    • Bronhorst high-Tech
    • Burket Fluid Control Systems
    • Brooks Instruments
    • Aalborg Instruments & Controls, Inc.
    • Horiba Ltd.
    • Hitachi Metals Ltd.

In the News

  • Sensirion AG has announced the launch of the world’s first and new portfolios of mass flow controllers for catalog distribution, by starting the series MFC-SFC5500 series.
  • Horiab India announced the establishment of a Semiconductor Mass Flow Controller (MFC) Repair and Calibration facility at the HORIBA India Technical Centre.

Author Credits:  Abhishek Verma


  • Report ID: 5190
  • Published Date: Oct 14, 2024
  • Report Format: PDF, PPT

Frequently Asked Questions (FAQ)

In the year 2025, the industry size of mass flow controller is evaluated at USD 1.16 billion.

The mass flow controller market size was over USD 1.11 billion in 2024 and is anticipated to exceed USD 2.11 billion by the end of 2037, growing at over 5.2% CAGR during the forecast period i.e., between 2025-2037. Increasing need for treating the polluted water and expanding production of semiconductors will impel the market growth.

North America industry is estimated to have a significant share of about 24% by 2037, backed by rising use of fuel cells in the region.

The major players in the market include Sensirion AG, Horiba Ltd., MKS Instruments, Alicat Scientific, Bronhorst high-Tech, Burket Fluid Control Systems, Brooks Instruments, Aalborg Instruments & Controls, Inc., Horiba Ltd., Hitachi Metals Ltd.
Mass Flow Controller Market Report Scope
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