Generator Sets Market Size & Share, by Type (Diesel Generator Sets, Gas Generator Sets, Hybrid Generator Sets); Mobility (Stationary Generator Sets, Portable Generator Sets); Phase (Single-Phase Generator Sets, Three-Phase Generator Sets); Fuel Type (Diesel, Natural Gas, Propane, Bi-Fuel); Power Rating; Application - Global Supply & Demand Analysis, Growth Forecasts, Statistics Report 2025-2037

  • Report ID: 4766
  • Published Date: Aug 16, 2024
  • Report Format: PDF, PPT
  1. Introduction
    1. Study Objective
    2. Scope of the Report
    3. Market Taxonomy
    4. Study Assumptions and Abbreviations
  2. Research Methodology
    1. Secondary Research
    2. Primary Research
    3. SPSS Methodology
    4. Data Triangulation
    5. Client-specific Requirements and Tailored Solutions
  3. Executive Summary
  4. Global Industry Overview
    1. Market Segmentation
    2. Regional Synopsis
    3. Industry Supply Chain Analysis
    4. DROT (Drivers, Restraints, Opportunities, Trends)
    5. Government Regulation: How They Aid the Business
    6. Competitive Landscape
      1. Generac Power Systems, Inc.
      2. Caterpillar Inc.
      3. Cummins Inc.
      4. Kohler Co.
      5. Atlas Copco Group
      6. Yanmar Holdings Co.
      7. Wärtsilä Corporation
      8. Mitsubishi Heavy Industries, Ltd.
      9. Kirloskar Electric Company
      10. Rolls-Royce
      11. Cooper Corp.
      12. AGCO Corporation
      13. INNIO
    7. Type Analysis for Generator Sets
    8. Ongoing Technological Advancements
    9. SWOT Analysis
    10. Price Benchmarking
    11. Startup Analysis
    12. Advancement of Generator Sets
    13. Analysis of Latest Technology Advancement in Market
    14. Power Rating Analysis in Generator Sets
    15. Manufacturing Facility Expansion Analysis
    16. Production Rate Analysis Based on Years
    17. Analysis of Emission Certification in the Market
    18. Porter’s Five Forces
    19. Production Analysis Based on Brands
    20. Products/Models Analysis Offered by Key Players
    21. Recent Developments Analysis
    22. Industry Risk Assessment
  5. Global Outlook and Projections
    5.1 Global Overview
    1. Market Value (USD Million), Volume (Units), Current and Future Projections, 2024-2037
    2. Incremental Opportunity Assessment, 2024-2037
      5.2 Segmentation
    3. Type, Value (USD Million), Volume (Units)
      1. Diesel Generator Sets
      2. Gas Generator Sets
      3. Hybrid Generator Sets
    4. Mobility, Value (USD Million)
      1. Stationary Generator Sets
      2. Portable Generator Sets
    5. Phase, Value (USD Million)
      1. Single-Phase Generator Sets
      2. Three-Phase Generator Sets
    6. Fuel Type, Value (USD Million)
      1. Diesel
      2. Natural Gas
      3. Propane
      4. Bi-Fuel
    7. Power Rating, Value (USD Million)
      1. <500KW
      2. 500-1,500KW
      3. 1,500-2,500KW
      4. 2,500KW
    8. Application, Value (USD Million), Volume (Units)
      1. Data Center
      2. Government & Defense
      3. Healthcare
      4. Mining
      5. Oil and Gas
      6. Residential
      7. Telecommunication
      8. Others
    9. Regional Synopsis (USD Million), 2024-2037
      1. North America
      2. Europe
      3. Asia Pacific
      4. Latin America
      5. Middle East and Africa
    10. OEM Production Analysis
  6. North America Market
    1. Market Value (USD Million), Volume (Units), Current and Future Projections, 2024-2037
    2. Incremental Opportunity Assessment, 2024-2037
    3. Type, Value (USD Million), Volume (Units)
      1. Diesel Generator Sets
      2. Gas Generator Sets
      3. Hybrid Generator Sets
    4. Mobility, Value (USD Million)
      1. Stationary Generator Sets
      2. Portable Generator Sets
    5. Phase, Value (USD Million)
      1. Single-Phase Generator Sets
      2. Three-Phase Generator Sets
    6. Fuel Type, Value (USD Million)
      1. Diesel
      2. Natural Gas
      3. Propane
      4. Bi-Fuel
    7. Power Rating, Value (USD Million)
      1. <500KW
      2. 500-1,500KW
      3. 1,500-2,500KW
      4. 2,500KW
    8. Application, Value (USD Million), Volume (Units)
      1. Data Center
      2. Government & Defense
      3. Healthcare
      4. Mining
      5. Oil and Gas
      6. Residential
      7. Telecommunication
      8. Others
    9. Country Level Analysis
      1. US
      2. Canada
    10. OEM Production Analysis
  7. Europe Market
    1. Overview
    2. Market Value (USD Million), Volume (Units), Current and Future Projections, 2024-2037
    3. Incremental Opportunity Assessment, 2024-2037
    4. Type, Value (USD Million), Volume (Units)
      1. Diesel Generator Sets
      2. Gas Generator Sets
      3. Hybrid Generator Sets
    5. Mobility, Value (USD Million)
      1. Stationary Generator Sets
      2. Portable Generator Sets
    6. Phase, Value (USD Million)
      1. Single-Phase Generator Sets
      2. Three-Phase Generator Sets
    7. Fuel Type, Value (USD Million)
      1. Diesel
      2. Natural Gas
      3. Propane
      4. Bi-Fuel
    8. Power Rating, Value (USD Million)
      1. <500KW
      2. 500-1,500KW
      3. 1,500-2,500KW
      4. 2,500KW
    9. Application, Value (USD Million), Volume (Units)
      1. Data Center
      2. Government & Defense
      3. Healthcare
      4. Mining
      5. Oil and Gas
      6. Residential
      7. Telecommunication
      8. Others
    10. Country Level Analysis
      1. UK
      2. Germany
      3. France
      4. Italy
      5. Spain
      6. NORDIC
      7. Rest of Europe
    11. OEM Production Analysis
  8. Asia Pacific Market
    1. Overview
    2. Market Value (USD Million), Volume (Units), Current and Future Projections, 2024-2037
    3. Incremental Opportunity Assessment, 2024-2037
    4. Type, Value (USD Million), Volume (Units)
      1. Diesel Generator Sets
      2. Gas Generator Sets
      3. Hybrid Generator Sets
    5. Mobility, Value (USD Million)
      1. Stationary Generator Sets
      2. Portable Generator Sets
    6. Phase, Value (USD Million)
      1. Single-Phase Generator Sets
      2. Three-Phase Generator Sets
    7. Fuel Type, Value (USD Million)
      1. Diesel
      2. Natural Gas
      3. Propane
      4. Bi-Fuel
    8. Power Rating, Value (USD Million)
      1. <500KW
      2. 500-1,500KW
      3. 1,500-2,500KW
      4. 2,500KW
    9. Application, Value (USD Million), Volume (Units)
      1. Data Center
      2. Government & Defense
      3. Healthcare
      4. Mining
      5. Oil and Gas
      6. Residential
      7. Telecommunication
      8. Others
    10. Country Level Analysis
      1. China
      2. Japan
      3. India
      4. Australia
      5. South Korea
      6. Vietnam
      7. Thailand
      8. Singapore
      9. Malaysia
      10. Rest of Asia Pacific
    11. OEM Production Analysis
  9. Latin America Market
    1. Overview
    2. Market Value (USD Million), Volume (Units), Current and Future Projections, 2024-2037
    3. Incremental Opportunity Assessment, 2024-2037
    4. Type, Value (USD Million), Volume (Units)
      1. Diesel Generator Sets
      2. Gas Generator Sets
      3. Hybrid Generator Sets
    5. Mobility, Value (USD Million)
      1. Stationary Generator Sets
      2. Portable Generator Sets
    6. Phase, Value (USD Million)
      1. Single-Phase Generator Sets
      2. Three-Phase Generator Sets
    7. Fuel Type, Value (USD Million)
      1. Diesel
      2. Natural Gas
      3. Propane
      4. Bi-Fuel
    8. Power Rating, Value (USD Million)
      1. <500KW
      2. 500-1,500KW
      3. 1,500-2,500KW
      4. 2,500KW
    9. Application, Value (USD Million), Volume (Units)
      1. Data Center
      2. Government & Defense
      3. Healthcare
      4. Mining
      5. Oil and Gas
      6. Residential
      7. Telecommunication
      8. Others
    10. Country Level Analysis
      1. Brazil
      2. Argentina
      3. Mexico
      4. Rest of Latin America
      5. OEM Production Analysis
  10. Middle East and Africa Market
    1. Overview
    2. Market Value (USD Million), Volume (Units), Current and Future Projections, 2024-2037
    3. Incremental Opportunity Assessment, 2024-2037
    4. Type, Value (USD Million), Volume (Units)
      1. Diesel Generator Sets
      2. Gas Generator Sets
      3. Hybrid Generator Sets
    5. Mobility, Value (USD Million)
      1. Stationary Generator Sets
      2. Portable Generator Sets
    6. Phase, Value (USD Million)
      1. Single-Phase Generator Sets
      2. Three-Phase Generator Sets
    7. Fuel Type, Value (USD Million)
      1. Diesel
      2. Natural Gas
      3. Propane
      4. Bi-Fuel
    8. Power Rating, Value (USD Million)
      1. <500KW
      2. 500-1,500KW
      3. 1,500-2,500KW
      4. 2,500KW
    9. Application, Value (USD Million), Volume (Units)
      1. Data Center
      2. Government & Defense
      3. Healthcare
      4. Mining
      5. Oil and Gas
      6. Residential
      7. Telecommunication
      8. Others
    10. Country Level Analysis
      1. GCC
      2. South Africa
      3. Nigeria
      4. Israel
      5. Rest of Middle East and Africa
    11. OEM Production Analysis
  11. World Economic Outlook
    1. About Research Nester
  12. Our Global Clientele
    1. We Serve Clients Across World
    2. Legal Disclaimer

Global Market Size, Forecast, and Trend Highlights Over 2025-2037

Generator Sets Market size is estimated at USD 41.2 billion in 2024 and is expected to reach USD 95.2 billion by the end of 2037, witnessing over 6.7% CAGR during the forecast period, i.e., between 2025-2037. In 2025, the industry size of generator sets is assessed at USD 43.4 billion.

The rising need for a reliable and uninterrupted power supply across sectors such as healthcare, telecommunications, and industries is expected to boost the generator sets market growth during the forecast period. Key players are investing in research and development to launch technologically advanced, fuel-efficient generator sets. For example, in August 2023, Cummins announced that its Performance Series engine lineup was compatible with Hydrotreated Vegetable Oil (HVO) biofuel, providing a more sustainable fuel option for generator sets. Besides this, firms are also increasing their manufacturing capacity to fulfill rising demand. 

Governments of different countries are also making efforts to encourage energy efficiency and lessen carbon emissions. For example, India’s central government has increased the capital expenditure allocation to USD 133.9 billion for the fiscal year starting April 2024 to promote economic growth by advancing India's infrastructure. This emphasis on infrastructure development is projected to create a positive market environment for generator set makers. Additionally, the market is expected to grow significantly due to the importance of generators in offering stable power supply for building projects and new cities.


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Generator Sets Sector: Growth Drivers and Challenges

Growth Drivers:

  • Increasing power outages: Rising cases of power outages due to natural disasters, extreme weather conditions, aging infrastructure, and grid instability result in a high demand for a reliable backup power solution. This is especially so in regions with weak or underdeveloped electrical grids. For example, statistics from the Climate Central organization shows that 80% of major power outages in major U.S. cities from 2000 to 2023 were weather-related. This surging demand for backup power boosts the market for generator sets, as companies and consumers are adopting these solutions to guard against the risks and effects resulting from a loss of power.
  • Increasing demand from data centers: With the rise in big data, cloud computing, and digital services, the rapid growth of data centers ensures that there will be a constant and reliable power supply. The data center is a mission-critical facility wherein any type of power outage can lead to huge losses in terms of finances and data. According to a survey conducted by Uptime Institute in 2022, where 43% of important outages were related to power, while 60% resulted in losses of at least USD 100,000. This underpins the critical requirement for standby power solutions in data centers, thus increasing demand for generator sets ensuring continuous operations and avert expensive disruptions.

Challenges:  

  • Noise pollution concerns: Generator sets, particularly diesel generator sets, produce significant noise levels during operation. This is especially true in areas with restricted noise levels, including residential areas, hospitals, and other facilities that require low levels of noise. Adhering to the regional noise laws and the acceptable noise levels within communities significantly reduce the generator sets' applications and acceptability, slowing down the market growth. For example, the      European Union has set some high standards for noise emissions on outdoor equipment such as generators. As a result, these factors limit the adoption of generator sets.
  • Stringent emission regulations: Governments around the globe are gradually adopting stringent emission standards to minimize air pollution and the consequent climate change. This puts pressure on generator set manufacturers as there is a call for cleaner and greener technologies. For instance, the United States Environmental Protection Agency laid down an emission standard for stationary engines such as generator sets. These standards are a threat to the new entrants in the market and restrict the growth opportunities for the existing players.

Generator Sets Market: Key Insights

Base Year

2024

Forecast Year

2025-2037

CAGR

6.7%

Base Year Market Size (2024)

USD 41.2 billion

Forecast Year Market Size (2037)

USD 95.2 billion

Regional Scope

  • North America (U.S., and Canada)
  • Asia Pacific (Japan, China, India, Indonesia, Malaysia, Australia, South Korea, Rest of Asia Pacific)
  • Europe (UK, Germany, France, Italy, Spain, Russia, NORDIC, Rest of Europe)
  • Latin America (Mexico, Argentina, Brazil, Rest of Latin America)
  • Middle East and Africa (Israel, GCC North Africa, South Africa, Rest of the Middle East and Africa)
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Generator Sets Segmentation

Type (Diesel Generator Sets, Gas Generator Sets, Hybrid Generator Sets)

The diesel generator sets market is likely to capture a share of 65.9% during the forecast period. Diesel generator sets remain high in demand due to their fuel efficiency and low running cost, which makes them very popular across all sectors. In March 2022, Mitsubishi Heavy Industries Engine & Turbocharger launched the MGS-R Series of diesel generator sets. This series provides commercial facilities with reliable backup power to meet the rapidly growing demands made by the digital economy, particularly by data centers across Asia and the Middle East.

Continued innovation in diesel generator technology serves to further establish its critical role in supporting essential infrastructures across key regions.

Mobility (Stationary Generator Sets, Portable Generator Sets)

Stationary generator sets market is poised to hold over 70.6% revenue share by the end of 2037. Stationary generator sets have sustained their growth due to the critical role they serve by providing reliable, high-capacity power generation for infrastructures and industries. These generators provide continuous services and protection from costly outages to facilities, such as data centers, industrial facilities, and commercial facilities.

Phase (Single-Phase Generator Sets, Three-Phase Generator Sets)

Three-phase generator sets market are likely to hold a revenue share of 65.2% by 2024. The three-phase generators segment has garnered popularity over the past few years as more industries and commercial entities apply and harness highly effective power output and efficiency from the generators.

In May 2024, Jakson Group launched its state-of-the-art power generation solution with advanced fuel efficiency and real-time monitoring capabilities, and christened the CPCB IV+ Compliant Genset, further affirming the industry's commitment to innovations. Innovations such as these are likely to drive the available potential in three-phase generator sets in the years ahead as industrial activities keep expanding.

Our in-depth analysis of the market includes the following segments:

     Type

  • Diesel Generator Sets
  • Gas Generator Sets
  • Hybrid Generator Sets

    Mobility

  • Stationary Generator Sets
  • Portable Generator Sets

    Phase

  • Single-Phase Generator Sets
  • Three-Phase Generator Sets

     Fuel Type

  • Diesel
  • Natural Gas
  • Propane
  • Bi-Fuel

    Power Rating

  • <500KW
  • 500-1,500KW
  • 1,500-2,500KW
  • >2,500KW

     Application

  • Data Center
  • Government & Defense
  • Healthcare
  • Mining
  • Oil and Gas
  • Residential
  • Telecommunication
  • Others

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Generator Sets Industry - Regional Synopsis

Asia Pacific Market Statistics  

Asia Pacific generator sets market is likely to witness a CAGR of 8% during the forecast period. The key drivers include the increasing incidence of power cuts, rapid industrialization, and urbanization, which demand a reliable and continuous power supply. China holds the largest share within the Asia Pacific market. This country's growth is mainly due to rapid industrialization, urbanization, and the rising construction and manufacturing sectors.

Moreover, the Chinese government is stressing infrastructure development, such as building data centers and telecom towers and improving the transportation network; this, again, is boosting the market growth. In India, the market growth is driven by factors like increased power failures, improving infrastructural development, and expansion in the telecom sector. The growing demand for a continuous power supply from industries, commercial establishments, and households increases the country's use of generator sets.

In January 2024, Cooper Corporation, jointly with Sinfonia Technology, introduced India's first-ever 10 KVA LPG CPCB IV+ certified genset. The genset is designed to meet the stringent emission requirements that the CPCB IV+ Act under Indian Legislation has mandated. These are significant steps toward an ultimate zero carbon footprint and achieve clean power generation.

North America Market Analysis

In generator sets market, North America region is estimated to grow at around 7.1% CAGR by 2037. This expansion is driven by several key factors, such as rising incidences and intensity of power blackouts due to calamities and unfavorable climates. Moreover, the increasing use of generator sets in residential and commercial end-users due to concerns for energy security and reliability of power supply is also fueling the growth of this market.

U.S. is projected to hold a significant market share in the forecast period. Some of the drivers behind this growth include the rising incidence of power outages, rapid developments in industrial sector, and the rising need for standby power in commercial and residential facilities. Also, the new investments in upgrading the grid and the infrastructure development projects from the U. S. government are also helping in the growth of the market. In June 2023, the U. S. Department of Energy offered USD 48 million to improve the resilience of the nation’s electric grid to weather and natural calamities.

Canada is another strategic market in North America’s generator sets industry due to the country’s extensive coverage, unfavorable climate, and increasing need for power backup from various industries. The growth of mining, oil and gas, and construction industries in Canada, along with the usage of generator sets as standby power solutions, is adding to the market growth. To address this, in May 2024, the Canadian government allocated USD 35 million to promote clean energy technologies, including hybrid generator systems, indicating the focus on sustainable power solutions in this country.

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Companies Dominating the Generator Sets Landscape

    The global generator sets market is highly concentrated, with some established players dominating the landscape. Some key players are Caterpillar Inc., Cummins Inc., Kohler Co., Atlas Copco, Mitsubishi Heavy Industries Ltd., and Generac Power Systems, Inc., which hold substantial market shares. Indeed, strong brand recognition, technology expertise, and global reach raise tough entry barriers to new entrants.

    Market players have been embarking on mergers and acquisitions as a strategic step towards consolidating positions and diversifying product lines. For example, in June 2024, DEUTZ AG completed the acquisition of Blue Star Power Systems. This buyout is likely to help the company get a stronger foothold in North America’s market and provide an opportunity to leverage the expertise of Blue Star in developing and manufacturing generator sets. Such strategic initiatives are likely to increase competition among existing players while opening up opportunities for new entrants with innovative and differentiated products.

    Here are some leading companies in the generator sets market:

    • Generac Power Systems, Inc.
      • Company Overview
      • Business Strategy
      • Key Product Offerings
      • Financial Performance
      • Key Performance Indicators
      • Risk Analysis
      • Recent Development
      • Regional Presence
      • SWOT Analysis
    • Caterpillar Inc.
    • Cummins Inc.
    • Kohler Co.
    • Atlas Copco Group
    • Yanmar Holdings Co.
    • Wärtsilä Corporation
    • Mitsubishi Heavy Industries, Ltd.
    • Kirloskar Electric Company
    • Rolls-Royce
    • Cooper Corp.
    • AGCO Corporation
    • INNIO

In the News

  • In July 2024, Wärtsilä introduced a prefabricated, modular, and scalable solution for power generation in data centers. This solution will help provide data centers with an effective, reliable, and flexible power supply while reducing their carbon footprint.
  • In March 2023, Kohler increased the capacity of its KD Series generators with new models, which will provide more power and advanced features. This increase will help further serve a wider set of customer requirements and provide a competitive edge toward strengthening Kohler's position in the industrial and commercial generator market.
  • In February 2023, Caterpillar launched the Cat XQP1300 mobile diesel generator set, which is equipped with advanced technology and a heavy-duty design. The generator range is designed to meet the most demanding construction, mining, and emergency backup power applications.

Author Credits:  Dhruv Bhatia


  • Report ID: 4766
  • Published Date: Aug 16, 2024
  • Report Format: PDF, PPT

Frequently Asked Questions (FAQ)

In 2024, the industry size of generator sets was USD 41.2 billion.

The global generator sets market size is expected to reach USD 41.2 billion in 2024 and is expected to surpass USD 95.2 billion by the end of 2037, expanding at a CAGR of 6.7% during the forecast period, i.e., 2025-2037. In 2025, the industry size of generator sets will be valued at USD 43.4 billion.

Key players in the market are Generac Power Systems, Inc., Caterpillar Inc., Cummins Inc., Kohler Co., Atlas Copco, Mitsubishi Heavy Industries Ltd., and Generac Power Systems, Inc.

The diesel generator sets segment is expected to dominate the generator sets market, holding a significant share of 65.9% during the forecast period.

Asia Pacific is anticipated to provide lucrative opportunities for expansion to companies in the generator sets sector in the coming years.
Generator Sets Market Report Scope
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