Foam Tape Market size was valued at USD 11.9 billion in 2024 and is expected to surge to USD 26.9 billion by the end of 2037, registering at a CAGR of 7% during the forecast period i.e., between 2025-2037. In 2025, the industry size of foam tape is estimated at USD 12.8 billion.
The need for foam tapes is anticipated to increase with the automotive industry's continued growth, especially in emerging economies. In addition, as foam tapes are widely used in mounting fixtures, sealing joints, and bonding facades, the construction industry is driving foam tape market expansion. For instance, in August 2023, Avery Dennison announced a new range of high-performing PSA tape, Cold ToughTM for the construction and building sector. It provides a bonding solution that can endure severe weather conditions.
Furthermore, the demand for foam tapes with thermal insulation qualities is high due to the construction industry's growing emphasis on sustainability and energy efficiency, which is propelling foam tape market growth. For instance, in November 2023, CCL Design announced the release of its new acrylic foam tapes in the 5400 LSE series. The internal creation of foam tape is free from perfluoroalkyl and poly-fluoroalkyl substances (PFAS) which marks a significant turning point in CCL's dedication to sustainability and innovation.
Growth Drivers
Challenges
Base Year |
2024 |
Forecast Year |
2025-2037 |
CAGR |
7% |
Base Year Market Size (2024) |
USD 11. 9 billion |
Forecast Year Market Size (2037) |
USD 26.9 billion |
Regional Scope |
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Resin (Acrylic, Rubber, Silicone, Ethylene Vinyl Acetate (EVA), Others)
Based on resin, the acrylic segment is set to hold foam tape market share of more than 34.9% by 2037 attributable to its superior bonding strength, durability, and versatility. Moreover, the acrylic tapes are characterized for their high temperature and UV and solvent resistance properties. In November 2022, Henkel introduced Loctite UK 2073-2173, a new solvent-free, elastic adhesive based on two-component polyurethane (2K-PU) technology that is intended to perform exceptionally well on a variety of substrates. Market innovations are changing, and so are formulations of acrylic foam tapes. Their usage is on the rise in a variety of industries which testifies the position of the product in the new manufacturing arena.
Technology (Solvent-based, Water-based, Hot melt-based)
Solvent-based adhesives are predominantly preferred in the foam tape market owing to their features that offer better bonding strength as well as more durable applications. They also exhibit excellent resistance to moisture, chemicals, and temperature-related stresses. For instance, in May 2024, H.B. Fuller’s solvent-based portfolio introduced Swiftcol5237 which offers high shear, exceptional aging qualities, and superior heat resistance. It is ideal for high-performance tape manufacturers who need long-lasting bonds to a variety of surfaces and the ability to endure harsh conditions such as high temperatures and media exposure. Concerning high-performance sealing solutions being sought by emerging foam tape markets, solvent-based foam tapes will remain prevalent and relevant in such an industry.
Our in-depth analysis of the global market includes the following segments:
Resin |
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Technology |
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End use |
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North America Market Statistics
North America in foam tape market is anticipated to capture around 33% revenue share by the end of 2037. The region possesses cutting-edge manufacturing skills and technological know-how, enabling the creation of premium foam tapes that satisfy performance standards. In addition, the focus on product development and innovation in North America propels ongoing improvements in adhesive technology, resulting in the breakthrough of enhanced foam tape solutions that are suited to changing consumer needs.
The U.S., with a strong emphasis on technological advancement and an entrepreneurial culture, the nation consistently propels the foam tape industry's growth and development. For instance, in January 2023, Gorilla Glue launched a varied and exceptional series of adhesives namely Gorilla Contact Adhesive which serves all purposes and is completely waterproof. Foam tape's position in terms of a wide range of product availability and penetration is further cemented by its extensive distribution networks and dependable infrastructure.
Canada has a strong export infrastructure that aids in enhancing the foam tape market ecosystem of foam tapes. For instance, according to Volza's data on adhesive tape exports from Canada, in August 2024, a total of 1,065 adhesive tape suppliers in Canada exported to 1,157 buyers worldwide, 523 suppliers were active between March 2023 and February 2024, with Uline Inc, 3M Company, and Fastenal Company contributing 75% of Canada's total exports of adhesive tape.
Asia Pacific Market Analysis
The Asia-Pacific landscape of the foam tape market is growing with huge magnitude, driven by a robust manufacturing base. Further fueling the market is the increasing trend of lightweight materials in product design for which foam tapes offer better adhesion, cushioning, and thermal insulation. Additionally, the rapidly expanding e-commerce sector is raising the demand for efficient packaging solutions and, thereby the use of foam tapes. Environmental factors are also shaping the market due to growing awareness about eco-friendly products that lead to innovation in sustainable materials.
India has witnessed substantial growth in the foam tape market and is likely to experience an upsurge owing to the rising imports of advanced and innovative tapes. For instance, in August 2024, according to Volza's India Import data, the country bought 170 shipments of acrylic foam double-side tape between March 2023 and February 2024. Moreover, 15 foreign exporters provided these imports to 10 Indian consumers, representing a 91% increase over the previous 12 months. During this time, India bought 16 shipments of acrylic foam double-sided tape in February 2024. This represents a 33% sequential increase from January 2024 and a 33% year-over-year increase from February 2023.
In China, the possible trend of replacing expensive, high-value imported goods with domestic ones is prevailing. Furthermore, low-VOC adhesive tapes have advanced significantly, supporting national strategies for high-quality development and dual carbon goals. For instance, in February 2024, NAIKOS introduced a new range of its product, PE foam tape a premium double-sided mounting made up of an acrylic adhesive-coated release film with a PE foam backing. Moreover, the number of local and international manufacturers in the region increases competitive dynamics and leads to both pricing and product diversification.
Companies in the foam tape market are focusing on emerging trends of sustainability. They are striving to render cutting-edge solutions by incorporating innovations into the foam tapes to hold competitiveness spirit high. For instance, in November 2022, Tesa introduced a cutting-edge packaging tape. The new Tesa® 60412 comes with a water-based acrylic adhesive system and a backing made of 70% recycled PET (PCR). As a result, the business is adding more high-performance packaging tapes to its lineup. Some key players in this market include:
Author Credits: Rajrani Baghel
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