Fault Detection and Classification Market Trends

  • Report ID: 5925
  • Published Date: Sep 16, 2025
  • Report Format: PDF, PPT

Fault Detection and Classification Market Growth Drivers and Challenges:

Growth Drivers

  • Rising Industrial Automation – Industries primarily rely on automation, which is the replacement of humans with machines and processes through the use of technologies such as computer software and robotics, which has increased the need for fault-detection devices to ensure that these systems and machinery operate properly.
  • Growing Production of Semiconductors- Current trends indicate that innovation and rivalry in the semiconductor industry will only increase in the future, leading to a higher demand for fault detection and classification which helps semiconductor manufacturers keep an eye on the state of their equipment and investigate possible causes of malfunctions, fault detection and classification.
  • Increasing Adoption of Application-specific Integrated Circuits (ASICs)- ASICs, or application-specific integrated circuits, are in high demand, which have been specially designed and optimized to meet a particular need and are expected to drive the demand for fault detection and classification.

Challenges

  • High cost of implementation- The significant expenses associated with implementing fault detection and classification technologies in the manufacturing or packaging sector are impeding the growth of the market owing to the high cost of unplanned equipment downtime and as the equipment needs more room to be installed and is related with higher maintenance costs.
  • Complexity associated with the integration can be difficult and may limit market growth- One of the most difficult jobs in the process industries is fault detection these systems are susceptible to disruptions and electrical malfunctions owing to their intricate and ever-changing structure, and an increased likelihood of system faults occurring.
  • Shorter Operational Life as Compared to Traditional Batteries
  • A dearth of skilled professionals is expected to impede the demand for fault detection and classification systems

Base Year

2025

Forecast Period

2026-2035

CAGR

9.1%

Base Year Market Size (2025)

USD 5.79 billion

Forecast Year Market Size (2035)

USD 13.83 billion

Regional Scope

  • North America (U.S. and Canada)
  • Asia Pacific (Japan, China, India, Indonesia, Malaysia, Australia, South Korea, Rest of Asia Pacific)
  • Europe (UK, Germany, France, Italy, Spain, Russia, NORDIC, Rest of Europe)
  • Latin America (Mexico, Argentina, Brazil, Rest of Latin America)
  • Middle East and Africa (Israel, GCC, North Africa, South Africa, Rest of the Middle East and Africa)

Browse key industry insights with market data tables & charts from the report:

Frequently Asked Questions (FAQ)

In the year 2026, the industry size of fault detection and classification is evaluated at USD 6.26 billion.

The global fault detection and classification market size was worth over USD 5.79 billion in 2025 and is poised to grow at a CAGR of more than 9.1%, reaching USD 13.83 billion revenue by 2035.

Asia Pacific fault detection and classification (fdc) market will hold more than 35% share by 2035, driven by growing urbanization, economic development, and industrialization, leading to higher adoption of fault detection and classification systems.

Key players in the market include KLA Corp., Microsoft Corp., OMRON Corp., Siemens AG, DNV Group AS, Lucy Electric, einnoSys Technologies Inc., elunic AG, INFICON Holding AG, Synopsys Inc., Musashi Seimitsu.
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