Direct Reduced Iron Market Size & Share, by Forms (Pellets, Lumps); Production Process (Gas Based, Coal Based); Application (Steel Making, Construction) - Global Supply & Demand Analysis, Growth Forecasts, Statistics Report 2025-2037

  • Report ID: 4416
  • Published Date: Oct 09, 2024
  • Report Format: PDF, PPT

Global Market Size, Forecast, and Trend Highlights Over 2025-2037

Direct Reduced Iron Market size was over USD 56.94 billion in 2024 and is expected to exceed USD 180.92 billion by the end of 2037, witnessing over 9.3% CAGR during the forecast period i.e., between 2025-2037. In the year 2025, the industry size of direct reduced iron is evaluated at USD 61.18 billion.

Globally steel industry is the biggest contributor to greenhouse gas emissions in the atmosphere. Generally, iron is produced with the help of a blast furnace route which is one reason behind high carbon emissions. However, the directly reduced iron does not produce a high amount of greenhouse gases, particularly carbon dioxide. It enables more environment-friendly approaches to be adopted by steel producers, which reduces their carbon footprint and mitigates climate change. The growing demand for direct reduced iron as a primary raw material for steel production due to its low carbon emissions compared with traditional Iron Production Process is an important factor driving the development of the direct reduced iron market driven by increasing focus on energy efficiency and reducing greenhouse gas emissions in the steel industry. Thus, growing steel production is predicted to drive the growth of the market in the forecast period. According to the World Steel Association, global crude steel production stood at 1,950.5 million tons in 2021 and is expected to grow by 3.7% compared with 1,880.4 million tons in 2020.    

Steel is a principal raw material for products and projects in many sectors, including construction, the automobile sector as well as industry. The growth of infrastructure, urbanization, automotive manufacturing and industrial production is having a positive impact on steel demand. In view of continued increases in steel consumption, there is a corresponding need for iron production, which constitutes an essential part of the manufacture of steel.


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Direct Reduced Iron Sector: Growth Drivers and Challenges

Growth Drivers

  • Growing Integration of Gas Based Direct Reduction Technologies Instead of Coal Based Methods - The gas-based technologies aid in reducing carbon footprints in steel-making procedures. These methods reduce or eliminate reliance on coal and coke, both of which are major carbon emitters, through the use of natural gas or hydrogen as a reducing agent. The adoption of gas-fueled direct reaction technologies is an effective means for reducing carbon emissions and promoting sustainability in the steel sector, given that firms are seeking to achieve carbon neutrality as well as comply with more stringent environmental regulations. Direct reduction using natural gas is a proven method that has been in use for many years. In 2019, its production rate was close to 82 million tons.
  • Integration of Industry 4.0 Technologies - Efficiency enhancement and advanced process optimization are enabled with the integration of Industry 4.0 in DRI production. Automation and robotics have the potential to replace significant procedures such as mixing, material handling, feeding, and discharge operations. Operational efficiency can be substantially improved through the automation of redundant tasks and reductions in human intervention. In order to determine trends, patterns, and anomalies that optimize the parameters in the production process, reduce waste as well and improve total productivity, AI-powered algorithms may also analyze manufacturing data from an instant point of view.

Challenges

  • High Initial Status and Operational Costs - Significant capital investment is required for the establishment of a DRI plant. Complicated engineering, procurement, and construction processes including the installation of technology like Direct Reduced Reactors, Gas Reforming Systems, or Gas Turbines are required to build a DRI plant. There may be considerable costs associated with building and commissioning a power station, as well as the necessary infrastructure. Apart from the capital investments, there may also be substantial operational costs associated with DRI production. These are predicted to hamper the direct reduced iron market expansion in the projected period.
  • Fluctuation in Raw Material Prices Especially in Natural Gas - There are generally long-term planning and development phases in DRI projects. Anyhow, the possibility of these projects depends on their price assumptions and current market conditions. Such calculations are subject to uncertainty as a result of volatility in gas prices. It can lead to unfavorable financial results that render the DRI project economically unviable if prices are higher than projections made at the initial evaluation stage. This could harm the growth of the globally distributed renewable energy market, by making potential investors and companies hesitate to invest in such power plants.
  • Impact of the COVID-19 pandemic is set to hamper the market growth in the estimated period.

Direct Reduced Iron Market: Key Insights

Base Year

2024

Forecast Year

2025-2037

CAGR

9.3%

Base Year Market Size (2024)

USD 56.94 billion

Forecast Year Market Size (2037)

USD 180.92 billion

Regional Scope

  • North America (U.S., and Canada) 
  • Latin America (Mexico, Argentina, Rest of Latin America) 
  • Asia-Pacific (Japan, China, India, Indonesia, Malaysia, Australia, Rest of Asia-Pacific) 
  • Europe (U.K., Germany, France, Italy, Spain, Russia, NORDIC, Rest of Europe) 
  • Middle East and Africa (Israel, GCC North Africa, South Africa, Rest of the Middle East and Africa) 

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Direct Reduced Iron Segmentation

Forms (Pellets, Lumps)

In terms of form segmentation, the pellets segment in the direct reduced iron market is predicted to hold the largest revenue share of 47% by 2037. The direct reduced iron pellets are made up of run-of-mine iron ores. In addition, iron ore pellets can provide several advantages, such as the common size and composition of iron ore pallets that help to ensure that there will be consistent feedstocks in the DRI process. With the consistency of these iron balls, it is thus easier to achieve a safe and controlled reduction process. The iron ore pellets have a high iron content of around 70%, which allows them to be more efficient in reducing and results in increased dried mineralization yields.

Production Process (Gas Based, Coal Based)

Direct reduced iron market share from the gas based segment is expected to surpass 53% by the end of 2037. Gas-based production is essentially a reverse current process in which hot and highly reducing gases are used to make lump iron ore or pellets into metallic iron. Compared to other processes, gas-based production is relatively efficient in terms of benefits provided by the Gas Production Process. The way this is done makes it possible to control the reduction process as precisely as other iron-making processes, resulting in lower energy consumption. Furthermore, owing high adoption of natural gas and considering environmental concerns the growth of this segment is predicted to grow in the projected period. The world's consumption of natural gas amounted to approximately 3,84 trillion cubic meters in 2022.

Our in-depth analysis of the global market includes the following segments: 

          Forms

  • Pellets
  • Lumps

          Production Process

  • Gas Based
  • Coal Based

          Application

  • Steel Making
  •  Construction

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Direct Reduced Iron Industry - Regional Synopsis

APAC Market Forecasts

The Asia Pacific direct reduced iron market is predicted to hold the largest revenue share of 51% by 2037. The Asia-Pacific region is a major hub for steel production, with countries such as China, India, and Japan leading the way. As steel demand continues to increase in sectors such as construction, automotive, and infrastructure development, a stable and cost-effective supply of steel is required. DRI provides a reliable and efficient alternative to traditional steelmaking methods. Its use in steel production will help meet the growing demand for steel in the region, thereby driving the growth of the DRI market. Rapid infrastructure development, growing investment in development, and urbanization in countries such as China and India are driving demand for steel in the Asia-Pacific region. Welspun announced plans to invest about USD 5 billion in Telangana over the next five years, across segments such as IT and ITES clusters and logistic parks, in September 2023. Welspun World Chairman B.K. Goenka said that it would create around 50,000 jobs, including 20,000 direct and 30,000 indirect ones.

European Market Statistics

The direct reduced iron market in the Europe region is expected to grow substantially by the end of 2037. In the production process, operational efficiency and energy consumption have been greatly improved due to the development of advanced DRI technologies in the region. The modern generation of distributed renewable energy plants offers enhanced energy recovery systems and optimized process parameters that lead to a reduced power requirement for each tonne of DRI produced. Given the increased energy costs and environmental concerns, energy efficiency is an essential factor for Europe's steel producers.

Research Nester
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Companies Dominating the Direct Reduced Iron Landscape

    • Gallantt Group of Industries
      • Company Overview 
      • Business Strategy 
      • Key Product Offerings 
      • Financial Performance 
      • Key Performance Indicators 
      • Risk Analysis 
      • Recent Development 
      • Regional Presence 
      • SWOT Analysis 
    • Nucor Corporation
    • Jindal Shadeed Iron & Steel
    • Tosyali Algerie
    • Suez Steel Co.
    • Qatar Steel
    • JFE Steel Corporation
    • Tata Steel
    • JSW Group
    • ArcelorMittal
    • SABIC
    • Welspun Group

In the News

  • IBM and JFE Steel have entered into a partnership in September 2023 with the aim of providing JAVA's mAIster and fault recovery systems, supported by IBM Watson AL. It was initially designed for the application of JFE steel itself in domestic and international markets but has now been extended to include such applications.
  • By buying the majority of Voestalpine's shares in Texas, ArcelorMittal made a deal to acquire Voestalpine in 2022. Acquiring the HBI facilities is an essential component of this acquisition. It's the kind of iron that is directly reduced.

Author Credits:  Rajrani Baghel


  • Report ID: 4416
  • Published Date: Oct 09, 2024
  • Report Format: PDF, PPT

Frequently Asked Questions (FAQ)

In the year 2025, the industry size of direct reduced iron is evaluated at USD 61.18 billion.

The direct reduced iron market size was over USD 56.94 billion in 2024 and is expected to exceed USD 180.92 billion by the end of 2037, witnessing over 9.3% CAGR during the forecast period i.e., between 2025-2037. The market growth is propelled by surge in demand for eco-friendly products that emit less greenhouse gases, growing integration of Industry 4.0 and integration of gas based direct technologies.

Asia Pacific industry is set to dominate majority revenue share 51% by 2037, impelled by a major hub for steel production, with countries such as China, India, and Japan leading the way in the region.

The major players in the market are Suez Steel Co., Qatar Steel, JFE Steel Corporation, Tata Steel, JSW Group, ArcelorMittal, SABIC, Welspun Group., and others.
Direct Reduced Iron Market Report Scope
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