Demulsifier Market Size & Share, by Chemical Type (Surfactants, Ethylene Oxide, Polyamines, Polyols, Epoxy Resins), Product Type (Water, Oil Soluble), Application (Crude Oil Production, Petro Refineries, Sludge Oil Treatment, Lubricant Manufacturing) - Global Supply & Demand Analysis, Growth Forecasts, Statistics Report 2025-2037

  • Report ID: 574
  • Published Date: Nov 15, 2024
  • Report Format: PDF, PPT

Global Market Size, Forecast, and Trend Highlights Over 2025-2037

Demulsifier Market size was over USD 25.07 million in 2024 and is poised to exceed USD 42.27 million by 2037, witnessing over 4.1% CAGR during the forecast period i.e., between 2025-2037. In the year 2025, the industry size of demulsifier is estimated at USD 25.89 million. The growth of the market can be primarily attributed to the rising crude oil production around the world. During crude oil processing, demulsifiers are highly utilized to create stable emulsions. Emulsion breakers are used to separate the crude oil from the saline water and significantly affect oil recovery operations and production facilities. Data released by the U.S. Energy Information Administration (EIA) stated the total world production of crude oil to be 95.62 million barrels per day in 2021 which is further estimated to reach 100.33 million barrels per day in 2022.

Global demulsifier market key trends such as the adoption of sustainable oil production systems and the increasing use of green demulsifiers are estimated to propel the demand for demulsifiers over the forecast period.  Moreover, the increasing sales of petroleum products such as diesel, fuel oil, liquefied petroleum gas, kerosene, and others are expected to extend the global demulsifier market size over the forecast period. US Energy Information Administration data indicates that kerosene sales increased by 11.4 million gallons (11.0%) in 2020. In the farming sector, sales accounted for 11.1%, while in the industrial sector, sales reached 134.0%. Moreover, rapid industrialization along with the expansion of power plants and high growth rates in the oil and gas industry worldwide is expected to propel the demand for demulsifier chemicals during the forecast period.


Demulsifier Market Overview
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Demulsifier Sector: Growth Drivers and Challenges

Growth Drivers

  • Increasing Global Exports of Lubricants to Boost the Market Growth- As reported by the International Trade Center (Trademap), the value of global exports of lubricants for the year 2021 amounted to USD 720,173,067, an increase from USD 479,998,020 the year before. Demulsifiers are widely used in the production of lubricants. Recently, the lubricants industry has experienced a significant increase in exports. Likewise, increasing automobile production and sales have resulted in higher consumption of lubricants which is expected to propel the demand for demulsifiers over the forecast period.
  • Rising Expenditures on Research & Development Worldwide- The World Bank reports that research and development expenditures have increased from 2.2% of GDP in 2018 to 2.63% in 2020.
  • Growing Consumption of Crude Oil across the World- According to the S. Energy Information Administration (EIA), the total world consumption of petroleum in 2019 was approximately 100.37 million barrels per day (b/d).  U.S. petroleum consumption in 2021 reached 19.78 million b/d, including about a million b/d of biofuels. 
  • Exploration and Discovery of New Oil and Gas Fields- The Saudi Arabian government announced the discovery of 2 oil and gas fields in the northern border region in August 2020, further in December, Saudi Arabia announced the discovery of 4 additional oil and gas fields.  
  • Increasing Oil Production from Aging and Mature Oil Fields- In a survey, it was observed that oil and gas production from mature fields accounted for approximately 75% of global production in 2018. 

Challenges

  • Disruption in Production Activities due to the COVID-19 Pandemic
  • Strict Environmental Restrictions on the Use of Chemical Demulsifiers
  • The use of traditional demulsifiers is water-based emulsions but the government restricted their use owing to their negative impact on the environment. The use of chemicals in the preparation will release toxins into nature and destroy the water disposal system. Hence government authorities imposed heavy restrictions on the use of toxic materials hindering the market growth.
  • International Trade Regulations on Demulsifiers 

Demulsifier Market: Key Insights

Base Year

2024

Forecast Year

2025-2037

CAGR

4.1%

Base Year Market Size (2024)

USD 25.07 million

Forecast Year Market Size (2037)

USD 42.27 million

Regional Scope

  • North America (U.S., and Canada)
  • Latin America (Mexico, Argentina, Rest of Latin America)
  • Asia-Pacific (Japan, China, India, Indonesia, Malaysia, Australia, Rest of Asia-Pacific)
  • Europe (U.K., Germany, France, Italy, Spain, Russia, NORDIC, Rest of Europe)
  • Middle East and Africa (Israel, GCC North Africa, South Africa, Rest of Middle East and Africa)
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Demulsifier Segmentation

Product Type (Water, Oil Soluble)

The global demulsifier market is segmented and analyzed for demand and supply by product type into water and oil soluble. Out of these sub-segments, the water-soluble segment is anticipated to capture the largest market size in the global demulsifier market owing to the increasing research focusing on the application of water-soluble demulsifiers. It was observed that the separation improves with increasing demulsifier concentration, salt content, and temperature to 81 °C while keeping pH values between 6-9. Furthermore, water-soluble demulsifiers mix easily with emulsions and initiate oil-in-water emulsions separation. In addition, the product's properties such as non-hazardous, non-toxic, and non-inflammatory increase the quality of fuel, as well as economic pricing of the product are expected to drive segment growth during the forecast period. 

Our in-depth analysis of the global demulsifier market includes the following segments:

 By Chemical Type

  • Surfactants
  • Ethylene Oxide
  • Polyamines
  • Polyols
  • Epoxy Resins
  • Others

 By Product Type

  • Water
  • Oil Soluble

 By Application

  • Crude Oil Production
  • Petro Refineries
  • Sludge Oil Treatment
  • Lubricant Manufacturing
  • Others

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Demulsifier Industry - Regional Synopsis

Middle East & Africa Market Forecast

Middle East & Africa industry is set to hold largest revenue share of 35% by 2037, the expansion of oil & gas industry in the region. Further, the increasing production of crude oil in countries such as Saudi Arabia, UAE, Kuwait, Iraq, and South Africa is expected to increase demand for demulsifiers in the region. For instance, crude oil production in Saudi Arabia increased from 8,500 thousand barrels per day (b/d) in 2021 to 10,400 thousand b/d in 2022 growing at a rate of 1.80% on an annual basis. As a result, demulsifiers have been in high demand in the country. Furthermore, onshore and offshore oil extraction activities in different Middle East & Africa countries and the presence of a large number of key market players are further expected to drive the global demulsifier market growth in the region over the forecast period.

Research Nester
Demulsifier Market Share
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Companies Dominating the Demulsifier Landscape

    • BASF SE
      • Company Overview
      • Business Strategy
      • Key Product Offerings
      • Financial Performance
      • Key Performance Indicators
      • Risk Analysis
      • Recent Development
      • Regional Presence
      • SWOT Analysis
    • Clariant Ltd.
    • Nouryon Chemicals Holding B.V.
    • Siltech Corporation
    • Innospec Inc.
    • Schlumberger Limited
    • Baker Hughes Company
    • The Dow Chemical Company
    • Amines & Plasticizers Limited
    • Hexion Inc.
    • NuGeneration Technologies

In the News

  • At the 2021 SPE Global Conference held in Texas, Clariant Ltd. announced plans to exhibit hi-tech oilfield chemistry products including corrosion inhibition, anti-agglomerates, and demulsifier formulations, among others.

  • Nouryon Chemicals Holding B.V. offered a range of demulsifiers that can be used by oil producers to separate crude oil from water and gas. The new demulsifier range is inherently biodegradable in seawater and provides better performance at a lower cost than conventional demulsifiers.

Author Credits:  Rajrani Baghel


  • Report ID: 574
  • Published Date: Nov 15, 2024
  • Report Format: PDF, PPT

Frequently Asked Questions (FAQ)

In the year 2025, the industry size of demulsifier is estimated at USD 25.89 million.

The demulsifier market size was over USD 25.07 million in 2024 and is poised to exceed USD 42.27 million by 2037, witnessing over 4.1% CAGR during the forecast period i.e., between 2025-2037. Increasing crude oil production along with thehigh demand of petroleum products will drive the market growth.

Middle East & Africa industry is set to hold largest revenue share of 35% by 2037, propelled by expansion of oil & gas industry in the region.

The major players in the market are BASF SE, Clariant Ltd., Nouryon Chemicals Holding B.V., Siltech Corporation, Innospec Inc., Schlumberger Limited, Baker Hughes Company, The Dow Chemical Company, Amines & Plasticizers Limited, Hexion Inc., NuGeneration Technologies
Demulsifier Market Report Scope
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