Cold Form Blister Packaging Market Trends

  • Report ID: 6334
  • Published Date: Sep 17, 2025
  • Report Format: PDF, PPT

Cold Form Blister Packaging Market Growth Drivers and Challenges:

Growth Drivers

  • Surging need for food safety: Cold form blister packaging offers superior properties against moisture, light, and oxygen, which are crucial for preserving the freshness and extending the shelf life of food products. Moreover, the increasing popularity of specialty foods such as organic products and dietary supplements is driving demand for packaging solutions that ensure product safety and quality, and cold form blister packaging is well-suited to such needs. For instance, according to the United States Department of Agriculture (USDA), U.S. organic retail sales in 2021 were estimated to be more than USD 52 billion, or about 5.5% of all retail food sales.

  • Increasing focus on sustainability: The drive for sustainability is leading to significant advancements in cold form blister packaging, with a focus on reducing environmental impact and meet consumer and regulatory demands for more eco-friendly solutions. Governments and regulatory bodies worldwide are implementing stricter regulations on packaging waste. For instance, the European Packaging and Packaging Waste Directive (PPWR) aims to minimize packaging waste and promote recycling. To comply with these regulations, manufacturers are adopting more sustainable cold form blister packaging options.
  • Expanding consumer electronics sector: As consumer electronics become more advanced, they often come with numerous small parts and accessories that need secure and organized packaging. Cold form blister packaging offers precise and customizable compartments to keep these components neatly arranged and protected.

Challenges

  • Fluctuations in aluminum prices: Thin aluminum-containing laminate film sheets are used in the cold-forming blister packing method, which can be expensive, and impact the overall production cost. Globally, the price of aluminum has fluctuated significantly over the last ten years owing to the equilibrium between supply and demand, geopolitical tensions, economic slowdown, and natural disasters.

  • Presence of alternatives: The most popular type of blister pack is thermoformed, which employs clear PVC material provides a variety of seal options, and safeguards the goods during travel as it is strong, resilient, and impervious to tampering. Besides this, heat seal blister cards, a form of blister packing produced by applying heat, are the perfect packaging option for pharmacies to shield food items and medications from impurities, moisture, and air. All these factors may limit the adoption of cold form blister packaging.

Base Year

2025

Forecast Period

2026-2035

CAGR

6.1%

Base Year Market Size (2025)

USD 4.82 billion

Forecast Year Market Size (2035)

USD 8.71 billion

Regional Scope

  • North America (U.S. and Canada)
  • Asia Pacific (Japan, China, India, Indonesia, Malaysia, Australia, South Korea, Rest of Asia Pacific)
  • Europe (UK, Germany, France, Italy, Spain, Russia, NORDIC, Rest of Europe)
  • Latin America (Mexico, Argentina, Brazil, Rest of Latin America)
  • Middle East and Africa (Israel, GCC, North Africa, South Africa, Rest of the Middle East and Africa)

Browse key industry insights with market data tables & charts from the report:

Frequently Asked Questions (FAQ)

In the year 2026, the industry size of cold form blister packaging is assessed at USD 5.08 billion.

The global cold form blister packaging market size was valued at over USD 4.82 billion in 2025 and is expected to register a CAGR of around 6.1%, exceeding USD 8.71 billion revenue by 2035.

The Asia Pacific cold form blister packaging market will secure over 35% share by 2035, driven by the booming e-commerce industry, driving the need for secure, compliant packaging solutions.

Key players in the market include SteriPackGroup, Klöckner Pentaplast, ACG, Amcor plc, Constantia Flexibles, Sonoco Products Company, WINPAK LTD., Bilcare Limited, Svam Toyal Packaging Industries.
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