Chip-on-Flex (COF) Market Size & Share, By Type (Single Sided Chip, Others); Application; Verticals - Global Supply & Demand Analysis, Growth Forecasts, Statistical Report 2025-2037

  • Report ID: 6983
  • Published Date: Jan 14, 2025
  • Report Format: PDF, PPT

Global Market Size, Forecast and Trend Highlights Over 2025-2037

Chip-on-Flex Market size was valued at USD 1.4 billion in 2024 and is expected to secure a valuation of USD 2.4 billion in 2037, expanding at a CAGR of 4.3% during the forecast period, i.e. 2025-2307. In 2025, the industry size of chip-on-flex is assessed at 1.5 billion.

The chip-on-flex technology is experiencing an increasing demand in automotive and healthcare applications as it is capable of operating reliably in harsh conditions. It is widely used in the automotive sector, particularly in advanced driver-assistance systems (ADAS), infotainment systems, and a broad range of sensors. Such applications require lightweight, compact, and robust components that should be capable of enduring vibrations, mechanical loads, and temperatures. In January 2023, Qualcomm introduced the Snapdragon Ride Flex, the next-generation automotive SoC, combining ADAS, ADS, infotainment, and connectivity capabilities. It plans out scale for features at price points and up to 700 TOPS for premium automotive architectures, targeting advanced automotive architectures.

The chip-on-flex technology plays a major role in the advancements of wearable medical devices and diagnostic tools and equipment. This technology is suitable for medical sensors including heart rate trackers, bio-patch devices, and glucose. Most of these devices need extended contact with the human body, therefore having to be made from robust materials that are suitable for use in conditions characterized by flexibility. For instance, in September 2022, VeriSilicon introduced VeriHealth, its customizable one-stop chip design platform. Implementing the company’s low-power IP series as well as advanced SoC customization technologies, the platform offers a complete wearable health monitoring solution from chip design to reference application development at a performance level.


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Chip-on-Flex Market: Growth Drivers and Challenges

Growth Drivers

  • Proliferation of wearable technology: Wearable electronics such as fitness trackers, healthcare monitoring devices, and smartwatches, are key growth factors, boosting the demand for chip-on-flex technology. Wearable devices are compact and portable, designed to make durable and flexible components essential. The COF technology directly integrates chips onto flexible substrates, thereby providing the required compactness, power, and durability. Such devices, for instance, require components that are relatively rigid and capable of enduring continuous movement and bending while maintaining electrical integrity. The overall applicability of the enhanced material is ideal, which makes it handle the mechanical stress. Its lightweight nature enhances the user experience by ensuring that devices remain comfortable for long use.

    According to a report from Research Nester, the size of the wearable technology market valued at USD 199.7 billion in 2024, which is projected to reach a valuation of USD 2.3 trillion by 2037, registering over 20.6% CAGR during the forecast period between 2025-2037. On the other hand, the continual expansion of the healthcare industry has also driven the requirement for wearable medical devices including cardiac sensors and glucose monitors, where reliability as well as accuracy are critical. The COF technology offers durability, flexibility, and miniaturization capabilities, which makes it an advanced technology in the rapidly evolving healthcare industry across the globe.
  • Advancements in flexible display technologies: Flexible displays for consumer electronics and automotive applications have transformed the chip-on-flex technology in recent years. Flexible displays that enable bending, folding, or rolling require components with limited dimensions, and the ability to provide resistance to mechanical stress to maintain efficiency. COF technology which incorporates chips onto flexible substrates perfectly fits into these demands, allowing for seamless integration in innovative designs. In consumer electronics applications, COF has a pivotal contribution to foldable mobile phones, tablets, and wearable applications. These products rely on the COF technology for their high reliability, and lightweight construction, which enables manufacturers to create thinner and more versatile devices.

Challenges

  • Complex manufacturing process: The manufacturing of chips on flex is a complex process that requires high precision as the chips must be accurately placed onto the flexible substrates without causing any damage to the delicate materials. Such steps consist of positioning as well as attaching the components ensuring proper electrical connectivity, and preserving substrate integrity. Substantial yield loss and device defects such as misaligned chips or cracks in bonds may result from even small variations. The need for specialized equipment and expertise further increases the production costs. These challenges with scalability and profitability, especially when dealing with large-scale production, make it crucial for manufacturers to enhance yield management, and continuously refine processes to remain competitive.
  • Competition from alternative packaging technologies: The chip-on-flex faces strong competition from alternative technologies such as flip chip, and chip on board, particularly in applications where flexibility is not a primary necessity. The chip on board offers simpler manufacturing processes and is cost-effective as compared to the chip-on-flex technology, making it a preferred choice for rigid designers.

Chip-on-Flex Market: Key Insights

Base Year

2024

Forecast Year

2025-2037

CAGR

4.3%

Base Year Market Size (2024)

USD 1.4 billion

Forecast Year Market Size (2037)

USD 2.4 billion

Regional Scope

  • North America (U.S., and Canada)
  • Asia Pacific (Japan, China, India, Indonesia, Malaysia, Australia, South Korea, Rest of Asia Pacific)
  • Europe (UK, Germany, France, Italy, Spain, Russia, NORDIC, Rest of Europe)
  • Latin America (Mexico, Argentina, Brazil, Rest of Latin America)
  • Middle East and Africa (Israel, GCC North Africa, South Africa, Rest of the Middle East and Africa)

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Chip-on-Flex Segmentation

Type (Single Sided Chip, Others)

Based on the type, the single sided chip segment is projected to hold chip-on-flex market share of more than 59% by 2037, owing to their continually rising demand from various industries, particularly from consumer electronics. The high demand is attributed to their cost-effectiveness, simplicity, and proven reliability in static applications including display panels. These designs are optimized for low-power devices. The segment's dominance is attributed to its widespread application in high-demand products including touch panels and wearable devices, where consistent performance and compact form factors are essential. Single-sided COF solutions also align well with high-volume manufacturing processes, making them an ideal choice for emerging chip-on-flex (COF) markets where scalability and cost optimization are paramount.

Application (Static, Dynamic)

By application the static segment in chip-on-flex market is expected to register rapid revenue growth during the forecast period. This segment comprises products that have limited motion and bending, including display panel, touch screen and other products for consumer electronics. Such applications are particularly valued as they ensure a high degree of stable reliability and long-life duration of cycles at constant loads that are essential for demanding products including mobile devices and consumer electronics.

In particular, the need for increasingly cost-effective, more energy efficient and reliable for high-volume manufactured electronic devices, static chip-on-flex solutions provide a better option compared to traditional approaches. The COF technology enables the smaller, lightweight, and more compact device designs without compromising performance or reliability. With industries emphasizing more on reducing energy consumption and improving environmental concerns, the COF technology’s efficiency in power conversion and heat management has become a demanded solution.

Our in-depth analysis of the global chip-on-flex market includes the following segments:

Type

  • Single Sided
  • Others

Application

  • Static
  • Dynamic

Vertical

  • Military
  • Medical
  • Aerospace
  • Electronics

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Chip-on-Flex Industry - Regional Scope

Asia Pacific Market Analysis

Asia Pacific in chip-on-flex market is anticipated to dominate over 60.2% revenue share by 2037, owing to the region’s focus on electronics manufacturing in China, Japan, and South Korea. These countries are at the forefront of the research and production of the new generation of consumer electronics. The expanded usage of flexible displays has enormously stimulated the chip-on-flex (COF) market solutions driving industry trends for compactness, lightweight, and efficiency in energy consumption. For instance, in November 2024, LG Innotek, a South Korean giant announced its plans to invest USD 268 million in its Haiphong factory. The investment is aimed at enhancing the production of optical solutions and is expected to double the production by 2025, supporting advanced camera modules and stabilizing supply chains.

The chip-on-flex market in China is projected to experience robust growth during the forecast period, attributed to the development of the electronics manufacturing industry and the application of miniaturized and lightweight components. China is a world powerhouse in electronics manufacturing and these leading tech giants including Huawei, Xiaomi, and Oppo have been adopting COF technology. Various policies and supportive capital from the government regarding the high-tech industries are further propelling the growth of the chip-on-flex  market in China. China is expected to account for more than 60% of new global capacity for legacy chips by the end of the decade. This can be attributed to China’s “Made in China 2025” plan that currently emphasizes the electronics and innovation of advanced manufacturing.

In India, the chip-on-flex industry is anticipated to expand at a robust CAGR throughout the forecast period. This growth can be attributed to the increasing base of consumer electronics and the need for miniaturized flexible chips. The demand for smartphones wearable devices and other related electronics in India has significantly increased. As per the report by India Brand Equity Foundation (IBEF), India is emerging as the fastest-growing major market in the technical consumer goods sector, valued at USD 23.83 billion, with over 125 million units sold in the first half of 2024, representing an 11% increase in offline sales. 

Miniature gadgets without losing performance depend on COF technology in manufacturing lightweight energy-efficient devices. COF has emerged as a solution of choice to improve product reliability hence its uptake by Indian manufacturers of devices sold in high volumes markets. The increasing IoT market and the investment in 5G technology also support the chip-on-flex market are necessary to build flexible and reliable components for telecommunications and industrial applications.

North America Market

The chip-on-flex market in North America is driven by innovations in consumer electronics, the automotive industry, and the Internet of Things (IoT). The strong focus of the region on innovation has accelerated the demand for flexible and compact components in wearable devices. The adoption of COF is supported by U.S. policies in R&D tax credits and Canada’s Digital Technology Adoption Program, as well as policies supporting manufacturing and COF deployment in various industries.

In the U.S., the key driver to the rapid implementation of COF is support from the U.S. government in technological development other than the consumer electronics industry. Owing to the telecommunication policies set by federal defense for enhanced development of 5G, smart cities, and IoT technologies, the prospects for usage of COFs in the country are highly significant, especially in telecommunications, automotive and industrial applications.

Canada is experiencing a significant rise in the adoption of wearable devices, smart home solutions, and other compact electronic products that benefit from COF technology. The ability to integrate chips on flexible substrates enables smaller, lighter devices with enhanced durability and performance, which is crucial for the growing chip-on-flex market of portable and energy-efficient products. The country’s emphasis on smart technologies and digital transformation is further propelling the demand for chip-on-flex technology. Canada’s focus on sustainable technology and energy-efficient products, coupled with the continually expanding industries including telecommunication, automotive, and healthcare underscore lucrative avenues for chip-on-flex market growth in the country.

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Companies Dominating the Chip-on-Flex Market

    The competitive landscape of the chip-on-flex market is rapidly evolving as established key players, automotive giants and new entrants are investing in new technologies, and R&D to enhance automotive and healthcare sectors. Key players in the chip-on-flex (COF) market are focused on developing new technologies and products catering to the stringent regulatory norms and consumer demand.  These key players are adopting several strategies such as mergers and acquisitions, joint ventures, partnerships, and novel product launches to enhance their product base and strengthen their market position. Here are some key players operating in the global chip-on-flex market:

    • LGIT Corporation
      • Company Overview
      • Business Strategy
      • Key Product Offerings
      • Financial Performance
      • Key Performance Indicators
      • Risk Analysis
      • Recent Development
      • Regional Presence
      • SWOT Analysis 
    • Stemko Group
    • Flexceed
    • Chipbond Technology Corporation
    • CWE
    • Danbond Technology Co. Ltd.
    • AKM Industrial Company Ltd.
    • Compass Technology Company Limited
    • Compunetics
    • Stars Microelectronics Public Company Ltd.

In the News

  • In September 2024, Pragmatic Semiconductor launched Flex-RV, the first 32-bit microprocessor to integrate the IGZO technology and RISC-V instruction set architecture, which is an open-source instruction set. Built with integrated machine learning flexibility at a lower cost than conventional flexible circuits, Flex-RV is durable, operable while bent, and cost-effective solution.
  • In May 2023, Molex introduced the industry’s first chip-to-chip 224G product portfolio, with a new generation of cables, backplane, board-to-board connectors and near-ASIC connector-to-cable. Implemented at 224 Gbps-PAM4, the portfolio powers generative AI, machine learning and 1.6T networking applications.

Author Credits:  Abhishek Verma


  • Report ID: 6983
  • Published Date: Jan 14, 2025
  • Report Format: PDF, PPT

Frequently Asked Questions (FAQ)

The chip-on-flex market size was USD 1.4 billion in 2024.

The global chip-on-flex market size was estimated at USD 1.4 billion in 2024 and is expected to reach USD 2.4 billion by the end of 2037, expanding at a CAGR of 4.3% during the forecast period, i.e. 2025-2037.

LGIT Corporation, Stemko Group, Flexceed, Chipbond Technology Corporation, CWE, Danbond Technology Co. Ltd., and AKM Industrial Company Ltd. are some key players operating in the global chip-on-flex market.

The single sided chip segment is expected to account for the largest revenue share of 59.0% during the forecast period attributed to increased demand from consumer electronics.

Asia Pacific is expected to open lucrative opportunities in the coming years.
Chip-on-Flex Market Report Scope
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