Calcined Petcoke Market Size & Share, by Application (Aluminum, TiO2, Steel, Paint & Coatings, Fertilizers, Metals); Grade (Anode, Needle); End-User (Carburizing & Recarburizing, Electric Arc & Induction Furnaces) - Global Supply & Demand Analysis, Growth Forecasts, Statistics Report 2025-2037

  • Report ID: 5520
  • Published Date: Nov 08, 2024
  • Report Format: PDF, PPT

Global Market Size, Forecast, and Trend Highlights Over 2025-2037

Calcined Petcoke Market size was valued at USD 1.24 billion in 2024 and is expected to reach USD 2.49 billion by 2037, registering around 5.5% CAGR during the forecast period i.e., between 2025-2037. In the year 2025, the industry size of calcined petcoke is assessed at USD 1.29 billion. The reason behind the market expansion is the growing production of crude oil across the globe.

The most in-demand commodity in the world right now is crude oil which is one of the main factors propelling the world economy. According to estimates, global crude oil output rose at a record of over 5% rate in 2022, significantly faster than it did in 2021.

The growing government initiatives to create a green environment are believed to fuel the market growth. To support the transformation of energy and industrial systems, increase energy efficiency, and combat environmental pollution, governments across the globe have agreed upon general principles that will guide the implementation of the green economy at all levels.


Calcined Petcoke Market
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Calcined Petcoke Sector: Growth Drivers and Challenges

Growth Drivers

  • Rising adoption of calcined petcoke in the metal and cement industry - The electrical conductivity of calcinated petcoke increases when the petcoke is heated further coupled with the removal of moisture, impurities, and volatile matter. Due to these valuable attributes, calcinated petcoke is highly used in industries. Calcined petroleum coke is used in metallurgy and foundries to melt aluminum for use in manufacturing special high-carbon steel, as a carbon raiser in foundries to make carbon and to manufacture a variety of carbon and graphite products. Though, calcined petcoke is an electrically conductive substance it can be combined with carbon fiber as an additive to create an electrically conductive cement mortar that is utilized as an energy source in the cement industry. This increasing acceptance in metal & cement industry is propelling calcined petcoke market.
  • Use of petcoke for power generation and wide application as feedstock - Petroleum coke is extensively used as fuel in power plants to produce electricity. For instance, more than 75% of Petcoke generated globally is classified as fuel-grade thus, it is employed in the production of electricity. In addition, a large amount of coal produced in the U.S. is transported to China, which supplies the coal to power stations that run on coal. Petcoke is used as a feedstock in the manufacture of diverse carbon goods, including carbon brushes, graphite electrodes, and more carbon products. Moreover, it goes toward making activated carbon, which is used to purify air and water and it is utilized in the creation of paints, inks, and polymers.
  • Increasing adoption of needle-grade calcinated petcoke - Needle coke is a premium-grade calcined substance with needle-like crystals that is electrode grade and is used to make graphitized products. The majority of needle-calcined petroleum coke has a high carbon content and relatively few impurities, such as sulfur which makes it suitable for being utilized in many different processes, including the production of graphite electrodes for electric arc furnaces in the steel industry. Furthermore, it offers distinct wear and friction characteristics because of its well-developed layer structure which may also be advantageous in situations where softer, higher-purity calcined petroleum coke is needed.

Challenges

  • Ban on coal mining in certain regions - Many nations throughout the world are shifting away from coal since there is a lengthy history of substantial adverse environmental effects associated with the coal mining business that results in extensive degradation and huge evictions of residents. Moreover, more economic considerations than worries about climate change are the main drivers of this moratorium on new coal mines which is expected to negatively impact the calcined petcoke market growth for which is also derived from coal.
  • Volatility in raw material prices resulting from several factors including geopolitical tensions, and supply chain disruptions.
  • Environmental concerns associated with high carbon content may lead to higher demand for cleaner alternatives hindering market.

Calcined Petcoke Market: Key Insights

Base Year

2024

Forecast Year

2025-2037

CAGR

5.5%

Base Year Market Size (2024)

USD 1.24 billion

Forecast Year Market Size (2037)

USD 2.49 billion

Regional Scope

  • North America (U.S., and Canada)
  • Latin America (Mexico, Argentina, Rest of Latin America)
  • Asia-Pacific (Japan, China, India, Indonesia, Malaysia, Australia, Rest of Asia-Pacific)
  • Europe (U.K., Germany, France, Italy, Spain, Russia, NORDIC, Rest of Europe)
  • Middle East and Africa (Israel, GCC North Africa, South Africa, Rest of the Middle East and Africa)
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Calcined Petcoke Segmentation

Grade (Anode, Needle)

The anode segment in the calcined petcoke market is estimated to gain a robust revenue share of 55% in the coming years. Anode-grade pet coke also known as raw pet coke (RPC) or green pet coke (GPC) is low in metals and sulfur and needs to be calcined before being baked into anodes.

For instance, Anode-grade petcoke is usually a green, calcinable petcoke with over 2% sulfur, little ash, and very little metal content. Calcined petcoke (CPC) is created by heating anode-grade petcoke below its melting point to remove moisture and volatile materials therefore it has low metal concentration and is a product of low quality that contains a lot of carbon.

Moreover, the majority of anode-grade petroleum coke has relatively few contaminants, as a result of which it burns cleaner than other fuels and has good abrasion resistance. Collectively, the market is predicted to have growth at a rapid pace in this segment.

End-User (Carburizing & Recarburizing, Electric Arc & Induction Furnaces)

The electric arc & induction furnaces segment in the calcined petcoke market is set to garner a notable share shortly. Calcined petroleum coke is a high-purity solid carbonaceous material that is used to make electrodes utilized in the construction of electric and induction furnaces. For instance, the calcined pet coke used to make graphite electrodes is made in a forging smelting furnace at a temperature of over 1400°C, with a carbon content of roughly 98%.

Moreover, an electrode is an apparatus to carry electricity into an electric arc furnace and is primarily used for the steel production process. Additionally, electric arc furnaces are primarily used to melt or extract ferrous or non-ferrous metals and can also be used to smelt steels, such as special tool steel, aviation steel, stainless steel, and others, as they require tight chemical composition and good mechanical performance.

Our in-depth analysis of the global market includes the following segments:

          End-User

  • Carburizing & Recarburizing
  • Electric Arc & Induction Furnaces

          Grade

  • Anode
  • Needle

          Application

  • Aluminum
  • TiO2
  •  Steel
  •  Paint & Coatings
  •  Fertilizers
  •  Metals

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Calcined Petcoke Industry - Regional Synopsis

Asia Pacific Market Forecast

Calcined Petcoke Market in the Asia Pacific is predicted to account for the largest share of 48% by 2037. This is impelled by the increasing construction sector. With the active backing of the government, India is expected to enhance its infrastructure to achieve its economic growth goal of USD 5000 billion by 2025.

In context to it, under the budget 2023-2024, the investments in the infrastructure have been increased to USD 122 billion by 33%. These advancements in the construction sector are compelling growth to the market.

In addition, petroleum coke that has been calcined is frequently used in the carburizing and recarburizing process to balance the carbon level when making steel as it has higher carbon content and lower grade of coke.

North America Market Statistics

The North America Calcined Petcoke market is estimated to be the second largest, during the forecast timeframe led by the growing output of metal and steel. As per a study, the steel industry of the US has been growing since 2009 and one of the companies that emerged as a phoenix in the steel industry is Nucor Corporation based in North Carolina.

Nucor recorded a revenue of 40 billion in the year 2022 with the production of around 20 million metric tons of crude steel worldwide on global level. The large production of steel simultaneously stimulates growth in the market and drives its wide adoption. Additionally, governments are enacting stricter laws, and green levies on activities that negatively impact the environment, and are also providing grants and subsidies to create game-changing technologies including waste management, carbon capture, renewable energy, and energy efficiency. This all is projected to offer growth prospects for market.

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Calcined Petcoke Market size
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Companies Dominating the Calcined Petcoke Landscape

    • Indian Oil Corporation Ltd.
      • Company Overview
      • Business Strategy
      • Key Product Offerings
      • Financial Performance
      • Key Performance Indicators
      • Risk Analysis
      • Recent Development
      • Regional Presence
      • SWOT Analysis
    • Rain Industries Limited
    • India Carbon Limited
    • Aluminium Bahrain
    • Phillips 66
    • Asbury Carbons
    • Atha Group
    • Shandong Zhongyang New Material Technology Co., LTD.
    • Emirates Global Aluminium (EGA)
    • EIG Global Energy Partners

In the News

  • Emirates Global Aluminium (EGA) partnered with British oil and gas firm BP p.l.c. to find and create ways to lower the amount of carbon dioxide produced and optimize the quality and emissions of the calcined petroleum coke it obtains from different suppliers.
  • EIG Global Energy partners with Novonor and Brazilian Development Bank (BNDES) to acquire Ocyan Participações (Ocyan), a Brazilian oil and gas solutions provider to create new opportunities and lead Ocyan into a new stage of development.

Author Credits:  Rajrani Baghel


  • Report ID: 5520
  • Published Date: Nov 08, 2024
  • Report Format: PDF, PPT

Frequently Asked Questions (FAQ)

In the year 2025, the industry size of calcined petcoke is assessed at USD 1.29 billion.

The calcined petcoke market size was valued at USD 1.24 billion in 2024 and is expected to reach USD 2.49 billion by 2037, registering around 5.5% CAGR during the forecast period i.e., between 2025-2037. The rising adoption of calcined petcoke in the metal and cement industry, the use of petcoke for power generation and wide application as feedstock, and the increasing adoption of needle-grade calcinated petcoke will drive the market growth.

Asia Pacific industry is likely to dominate majority revenue share of 48% by 2037, compelled by increasing construction sector in the region.

The major players in the market include Indian Oil Corporation Ltd., Rain Industries Limited, India Carbon Limited, Aluminium Bahrain, Phillips 66, Asbury Carbons, Atha Group, Shandong Zhongyang New Material Technology Co., LTD., Emirates Global Aluminium (EGA), EIG Global Energy Partners
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