Breathable Films Market Trends

  • Report ID: 997
  • Published Date: Jul 03, 2025
  • Report Format: PDF, PPT

Breathable Films Market - Growth Drivers and Challenges

Growth Drivers

  • Green & biobased film innovation: The market for biodegradable breathable films is anticipated to increase from USD 1.04 billion in 2022 to USD 1.7 billion by 2032, reflecting a compound annual growth rate (CAGR) of approximately 5.6%. In contrast, bio-based breathable films are projected to experience a CAGR of 11.3% to 11.4% through 2030, while conventional films are expected to grow at a rate of 6.2%. A-starch composite films can match the oxygen transmission rates of conventional films, thereby achieving a 40% reduction in carbon footprint. The capacity for bioplastics within the European Union is set to expand from 2.11 million tons in 2020 to 2.87 million tons by 2025. The push for sustainability is propelling research and development, as well as market adoption. Companies such as LyondellBasell, Arkema, and Clopay are now engaged in the bio-based film sector.

  • Consumer & corporate sustainability pressure: Environmentally conscious consumers are increasingly impacting the demand for biodegradable films. This growing consciousness is motivating manufacturers to create sustainable alternatives. The projected production of bioplastics is forecasted to increase from 2.3 million tons in 2022 to 7.5 million tons by the year 2028. This swift expansion underscores the transition towards more eco-friendly materials in packaging and hygiene products. Breathable films are advancing to harmonize environmental advantages with superior performance. Corporate commitments to sustainability are further propelling this trend of innovation. Collectively, these factors are reshaping market demand and influencing product development. 

1. Breathable Films Market Demand Analysis

Breathable Films Demand Trends by Industry & Application

Industry/Domain

Key Demand Drivers

Top Consuming Regions

Material Innovations

Regulatory Influences

Hygiene Products

• 12% rise in adult incontinence products (aging population)
• Eco-friendly diaper demand (+30% since 2020)

Asia-Pacific, North America

Plant-based PE films (50% faster degradation)

EU Single-Use Plastics Directive

Medical Apparel

• 200M+ surgical gowns/year post-pandemic
• Infection control protocols

Europe, U.S.

Antimicrobial-layer integrated films

FDA 510(k) clearance for medical barriers

Food Packaging

• 40% growth in fresh-cut produce packaging
• Modified atmosphere packaging (MAP) trends

Europe, Japan

Nano-perforated films for extended shelf life

FDA GRAS certifications

Construction

• 25% increase in waterproof roofing membranes
• Green building ventilation needs

North America, Middle East

UV-resistant breathable roofing films

LEED credit for vapor-permeable materials

Sportswear

• 18% YoY growth in performance apparel
• Moisture-wicking fabric demand

Europe, China

Recycled PET-based breathable laminates

OEKO-TEX® Standard 100 compliance

2. Price History and Unit Sales Trends of Breathable Films (2019–2024)

Price History & Unit Sales (2019–2024)

Year

Avg. Price (USD/ton)

Unit Sales (Million Metric Tons)

Regional Price Trends

2019

$2,800

280

NA: Stable; EU: +5%; Asia: -3% (oversupply)

2020

$2,650

290

NA: -7% (COVID-19); EU: Flat; Asia: +8% (hygiene demand)

2021

$3,100

310

NA: +12% (ethylene surge); EU: +9%; Asia: +15% (supply chain disruptions)

2022

$3,600

350

NA: +8%; EU: +30% (energy crisis); Asia: +10% (logistics delays)

2023

$3,400

380

NA: -5% (crude oil dip); EU: -8% (recovery); Asia: +7% (China reopening)

2024

$3,500

420

NA: +3%; EU: +4% (regulatory costs); A

3. Breathable Films Shipments Trends: Japan Outlook

Breathable Film Shipment Trends: Japan vs. Global Markets (2023-2024)

Country

Top Application

Shipment Growth (YoY)

Key Demand Drivers

Regulatory Influence

Japan

Medical PPE & Diapers

+16%

• Aging population (29% ≥65)
• 2024 Osaka Expo demand

MHLW infection control standards

China

Hygiene Products

+22%

• 3-child policy boosting diaper sales
• E-commerce packaging boom

GB/T standards for biodegradable films

USA

Medical & Food Packaging

+12%

• FDA stringent PPE requirements
• Fresh food delivery growth (+35% YoY)

FDA 21 CFR Part 177

Germany

Automotive & Construction

+9%

• EV interior moisture control
• Green building mandates

EU REACH & Circular Economy Action Plan

India

Baby Diapers

+28%

• Rising middle-class demand
• "Make in India" local production push

BIS standards (IS 17590:2021)

Challenges

  • Geopolitical trade barriers: Geopolitical trade barriers have a considerable effect on the breathable films market. As per WTO data, the average applied tariffs are 3.4% in the United States and 5.1% in the European Union, while non-tariff barriers, including testing certifications, result in an additional delay of 10–12% for market entry. In 2022, the revised safety regulations in China postponed the import of breathable films by six months, causing disruptions in supply chains. These barriers lead to increased operational costs, limit global scalability, and deter suppliers from expanding into regulated markets.

  • Infrastructure limitations for recyclability: Infrastructure constraints regarding recyclability pose a significant obstacle to the adoption of breathable films. Worldwide, merely 12% of recycling facilities are capable of processing film materials, which greatly limits the options available for end-of-life processing. Although Germany indicates that mono-layer breathable films are 98% recyclable, the availability of such infrastructure is found in less than 10% of global markets. This inconsistency hampers the potential for scalable implementation. Furthermore, the absence of standardized recycling pathways dissuades both consumers and brands, thereby increasing policy and compliance risks for manufacturers.


Base Year

2024

Forecast Year

2025-2037

CAGR

6.5%

Base Year Market Size (2024)

USD 3.7 billion

Forecast Year Market Size (2037)

USD 7.9 billion

Regional Scope

  • North America (U.S. and Canada)
  • Asia Pacific (Japan, China, India, Indonesia, South Korea, Malaysia, Australia, Rest of Asia Pacific)
  • Europe (UK, Germany, France, Italy, Spain, Russia, NORDIC, Rest of Europe)
  • Latin America (Mexico, Argentina, Brazil, Rest of Latin America)
  • Middle East and Africa (Israel, GCC North Africa, South Africa, Rest of the Middle East and Africa)

Browse key industry insights with market data tables & charts from the report:

Frequently Asked Questions (FAQ)

In the year 2024, the industry size of breathable films was over USD 3.7 billion.

The market size for breathable films is projected to cross USD 7.9 billion by the end of 2037, expanding at a CAGR of 6.5% during the forecast period, i.e., between 2025 and 2037.

The major players in the market are Berry Global, Toray Industries, Mitsui Chemicals, Arkema, RKW Group, Nitto Denko, and others.

The packaging segment is predicted to gain the largest market share of 45% during the projected period.

The Asia Pacific breathable films sector is poised to hold a 40% share by the end of 2037.
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