Barrier Coated Flexible Paper Packaging Market size was valued at USD 5.39 billion in 2024 and is set to exceed USD 8.86 billion by 2037, expanding at over 3.9% CAGR during the forecast period i.e., between 2025-2037. In the year 2025, the industry size of barrier coated flexible paper packaging is evaluated at USD 5.73 billion.
The growth of the market can be attributed to the higher demand for ready-to-eat meals across the globe. For instance, the value of the ready-to-eat meals segment was estimated to hit approximately USD 55 billion in 2022 across the globe. People are busy with their jobs and other work in their life which reduces time to cook a fresh meal. Also, people found it convenient to buy ready-made meals from the stores. The less effort of these meals is estimated to rise the popularity of the market during the forecast period.
Global barrier coated flexible paper packaging market trends such as higher demand for flexible packaging in multiple industries are projected to influence the growth of the market positively over the forecast period. For instance, in 2022, the total production of flexible paper was projected to be about 35 million metric tons globally. Additionally, the poorest property of paper prevents it from complete protection. Therefore, barrier coating helps the paper to overcome the limitations such as water resistance, porosity, humidity, extreme temperature, and oxygenation. The barrier coating makes the paper more flexible by sealing the course of the paper surface and preventing the diffusion process. Polymers are used to quote the material and make it hydrophobic.
Growth Drivers
Challenges
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Base Year |
2024 |
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Forecast Year |
2025-2037 |
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CAGR |
3.9% |
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Base Year Market Size (2024) |
USD 5.39 billion |
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Forecast Year Market Size (2037) |
USD 8.86 billion |
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Regional Scope |
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Coating (Water-Based, Solvent-Based, Wax, Extrusion Coating)
The global barrier coated flexible paper packaging market is segmented and analyzed for demand and supply by coating into water-based, solvent-based, wax, and extrusion coating. Out of these segments, the water based coatings segment is anticipated to garner the largest market share during the forecast period. Barrier coatings are used to prevent any type of interior and exterior effects caused to the packaging. The barrier coatings with a water base increase the protection and seal the surface stronger. This protects the ingredients or products in the packaging from oil, fat, alcohol, and water vapor. According to the estimations, water based coatings reached a revenue of USD 70 billion in 2021 across the world. Additionally, the water based coatings are eco-friendly which increases the demand from people who are concerned about the damage caused to the environment.
End-user (Food & Beverage, Building & Construction, Cosmetics, Pharmaceuticals)
The global barrier coated flexible paper packaging market is also segmented and analyzed for demand and supply by end-user industry into food & beverage, building & construction, cosmetics, pharmaceuticals, and others, out of which, the food & beverage segment is projected to witness noteworthy growth over the forecast period. The significant demand for barrier coated flexible paper packaging in the food and beverage sector can be attributed to the segment's expansion. Further, as per the estimations for 2022, the food segment is projected to reach over USD 170 billion across the globe. The food and beverages are bought by many consumers across the world. So, it is very important to maintain hygiene and allergic reactions caused by them. Perfect packaging is a necessary thing to prevent spoilage, food poisoning, and damage to the food inside the packets. It also helps to retain the shelf life and quality of the food. This type of packaging makes it comfortable to carry the food everywhere without the fear of spillage.
Our in-depth analysis of the global market includes the following segments:
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By Coating |
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By Application |
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By End-User Industry |
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North American Market Forecast
North America industry is predicted to account for largest revenue share by 2037, attributed to significant increment in disposable income and presence of the major key player in the region.. The growth of the market can be attributed majorly to the significant increment in disposable income and the presence of the major key player in the region. According to the 2021 estimations, Americans’ disposable personal income was projected to reach over USD 14 trillion. Hence, such factors are estimated to hike the growth of the market over the forecast period. The spending capacity of people is increasing owing to urbanization and the living standards of people. Further, the increasing printing industry across driving demand for packaging in e-commerce sales.
Europe Market Forecast
The European barrier coated flexible paper packaging market is estimated to garner the second-highest market growth. The increasing innovations in the paper coating industry and rising demand for packed products are anticipated to rise the market growth in the coming years. Additionally, the rise of the market is attributed to the increasing preference of people for flexible packaging as it increases safety and convenience and reduces damage to the products. Paper packaging is one of the eco-friendly solutions that prevent harmful effects caused by non-biodegradable materials. It is reported that about USD 480 million in revenue can be generated from the barrier coated flexible packaging market of Europe during the forecast period.
BASF SE launched products “PA ZeroPCF” and “NPG ZeroPCF” by using renewable raw materials which include neopentyl glycol and propionic acid which do not release any carbon footprint.
Solenis and Kolb Distribution Ltd acquired the KLK Klob Group, a subsidiary of Klob Distribution Ltd with an agreement to manufacture paper process chemicals in KLK Group.
Author Credits: Abhishek Anil
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