Automotive Metal Die Casting Market Outlook:
Automotive Metal Die Casting Market size was valued at USD 53 billion in 2025 and is likely to cross USD 109.23 billion by 2035, registering more than 7.5% CAGR during the forecast period i.e., between 2026-2035. In the year 2026, the industry size of automotive metal die casting is assessed at USD 56.58 billion.
The rapid adoption of electric vehicles is one of the primary factors fueling the automotive metal die casting market. EVs require specialized components, such as motor enclosures and battery housings, which are effectively made by die casting techniques. For instance, in September 2023, Tesla used die casting technology for rear underbody assembly, reducing manufacturing costs by 40% and the weight of the vehicle body system by 10%. Thus, specialized parts for EVs, especially battery electric vehicles, include structural elements, thermal management systems, and aluminum die-cast battery pack housings. Hence, utilizing a die-casting machine known as the Giga Press, Tesla has expanded the usage of big aluminum die-cast parts, such as the Model Y's front and rear underbody.
