Automotive Chassis Market Analysis

Sales Channel Segment Analysis

In the sales channel segment, the OEM is dominating the segment and is expected to hold the share value of 88.4% by 2035 in the automotive chassis market. This is because the chassis is a fundamental integrated vehicle system supplied directly to carmakers for initial assembly. The aftermarket segment is significant and largely confined to replacement parts such as the suspension components rather than the complete chassis. The demand is based on the new vehicle production volumes. The report from the FRED in January 2026 indicates that the Gross Domestic Product, which tracks the value of motor vehicles, bodies, trailers, and parts manufacturing in 2024, reached USD 185,854 million, underscoring the immense scale of the OEM-driven market that chassis suppliers serve directly.

U.S. Motor Vehicle Manufacturing Value

Source: FRED January 2026

Vehicle Type Segment Analysis

Under the vehicle type segment, the passenger cars segment commands the largest share value in the automotive chassis market and is driven by the sheer global production volume and continuous technology advancement. The high-volume platform from the major automakers creates a massive, consistent demand for chassis components and systems. This segment is also at the forefront of adopting new chassis technologies for electrification, connectivity, and advanced driver assistance systems. According to the Transportation Statistics annual report in 2024, the total registered vehicles in the United States in 2022 were nearly 283,400,986, with light-duty short-wheelbase vehicles comprising the vast majority, highlighting the immense installed base and replacement market this segment represents. Of these, the passenger cars are the foundational and highest-volume category.

Propulsion Segment Analysis

The electric vehicle segment, encompassing battery electric vehicles and plug-in hybrid electric vehicles, is projected to become the leading propulsion sub-segment in the automotive chassis market. This is due to the high-value purpose-built chassis architecture required, such as integrated skateboard platforms that house the battery pack. These designs necessitate new materials, components, and engineering commanding a premium. Supporting this shift, data from the U.S. Department of Energy in 2024, the Alternative Fuels Data Center shows that the number of EV charging ports in the Station Locator grew by 6.3%, or 12,485 EV charging ports in Q22024, reflecting the rapid infrastructure expansion enabling EV adoption and the corresponding demand for specialized chassis systems.

Our in-depth analysis of the global automotive chassis market includes the following segments: